WASTE TO ENERGY IN POMs

INTERCONNECTION
TO GRID PLN
BY DIDIK NOTOSUDJONO
RESERCHER BPP.TEKNOLOGI
LECTURER FT.UNIV.PAKUAN

WASTE TO ENERGY IN POMs

INTERCONNECTION

The mill has an installed capacity of 2 x 45

tons FFB/hour
The mill processes FFB at an average of 1200
tons/day
Operates for 300 days a year
The total annual FFB volume of about 360,000
tons
The POM generates EFB at an average of 22%
FFB
incinerates about 70% of the EFB
The mill produces fibers of about 8% of FFB
from which 70% of it is sent into boiler
Shells of about 6.5% FFB are used as fuel for
the boiler
The POM uses about 20,000 liters of diesel
purchased at industrial rate
A 600 kVA generating set is supplemented for
electricity generation.
Total electricity required for mill operation
and domestic use is in the range 1300 to 1400
kWe.

TECHNICAL APPROPRIATENESS

It is estimated that approximately

10-30% of electric energy
generated from the POM can be
exported to PLN
The power generation unit is
1x1000 kWe and 1x 1850kWe
The POM has a 1x20 tons/hr, 21
bar.g Vickers Hoskins boiler and a
1x45 tons/hr, 21 bar.g
The total monthly diesel
consumption of the POM is 20,000
liters and the power generated by
its turbine is about 1850 kWe.
The POM itself and the housing
estate near the POM require
average power of 1400 kWe.

BASIC DESIGN

An interconnection system to
PLN will include step up
transformers 0.4/20kV
The transformer would be
sized to cater for the black
start requirement of at least
650kVA
All the interconnection
equipment can be procured
locally
The interconnection capacity
designed specifically to
import power to displace the
diesel black start is higher
than the normal export
potential from the POM to the
PLN 20kV grid
The basic design
assumptions for the low
voltage interconnection
system

ELECTRICITY EXPORT TO PLN

Energy Potential for Energy saving

Energy Potential for Energy Saving

Capacity Turbine

1000

Kwe

Normally for factory

800

kWe

Export to electricity

200

kWe

Installed

1000

Units

Power Factor

kWe

Operation
Days

288

days

hours

20

hours

Annual

5760

Monthly electricity production

30000

Diesel consumption

10000

360000
Diesel cost
Avoided cost

USD/l

Total Energy sold

USD

0.6

USD

72000

USD

Operational for Electricity Export

Price of electricity to PLN

kWh

l/mo

Annual
Diesel avoided Cost

hours

1800
0.04
792,000.00

hour
USD
kWh

ELECTRICITY EXPORT TO PLN

Capacity Turbine

1600

Kwe

Normally for factory

800

kWe

For Housing

200

kWe

Export to electricity

600

kWe

6000

hours

Installed

1800

Units

Power Factor

kWe

Operation
Days

300

hours

20

Annual
Monthly electricity production

60000

Diesel consumption

20000

Diesel cost

USD/l

Total Income from energy sales

kWh

0.545
130800

Operational for Electricity Export

Total Energy sold

kWh

720000

Avoided cost

Price of electricity to PLN

l/mo

Annual
Diesel avoided Cost

days

USD

1200

0.04
2,880,000.00

kWh
115200

USD

Investment of Electrical Interconnection

Equipment
No

Equipment

Unit

Total
(US $)

Transformator merck Unindo 750 kVA 0.4/20KV

28300

28300

Cubicle inc SM6 + LB 5. 630 A + Earthing switch &

Interlocking switch

4800

4800

Cubicle out going SM 6 Qm + Fuse 32 A

7500

7500

Cubicle metering with (Amp meter .Volt meter .kWh meter)

4700

4700

Cable for low Voltage NYFGBY

3x (4 x 240 mm).per meter US $ 226/m

Price
(US $)

500

226

113000

Cable 20 kV for N2XSEBY 2x(3x240mm) per meter US $ 253

50

253

12650

Cable 20 kV 3x35 mm per meter US $ 34

10

34

340

Capacitor Bank 400kVAR

67500

67500

Synchronizer with Protection and Circuit Breaker

31000

31000

Total

269790

Sensitivity Analysis of Interconnection System

Export of electricity to PLN

(kWe)
IRR (%)
Payback (years)

600

400

300

250

200

125

83

65

56

51

46

39

1.20

1.52

1.76

1.91 2.09

2.42

Sensitivity Analysis for Interconnection system

SINGLE LINE DIAGRAM INTERCONECTION TO GRID PLN

OUT GOING CUBICLE

OUT GOINGCUBICLE

THANK YOU

EFB

Fiber

Shell