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Surface Hardening: - Core With Fine Pearlite, Surface Martensitic
Surface Hardening: - Core With Fine Pearlite, Surface Martensitic
CORE WITH FINE PEARLITE, SURFACE MARTENSITICCALLED MASS EFFECT OF HEAT TREATMENT
CASE HARDENING
Solid, Liquid or Gaseous medium
Release carbon at surface , absorb
interstitially to steel- By DIFFUSION
DEPTH DERIVED BY SECOND LAW
FIRST LAW
PACK CARBURISING
Carburising Time
Depth of case
CHARCOAL
WITH BARIUM CARBONATE AS
ENERGISER (10 to 15%). Process depends
on presence of CO
2C + O 2
2 CO
At surface, releases C atoms
2CO
CO2 + C
C dissolved interstitially at surface of steel.
Ba CO3
Ba O + CO2
CO2 + C
2CO
LIQUID BATH
Mixture of salts of Sodium Cyanide, Sodium
carbonate, Sodium/barium Chloride
Melted in pots to 870- 9500 C, work immersed
for 5 min to 1 hour
Then basket quenched- hard and clean
surface
For shallow- 0.1 to 0.25 ,mm; for small parts
GAS CARBURISING
NITRIDING
Resembles Carburising-(interstitial penetration
during heating with nitriding agent)
Plus points:
Minus points:
Initial outlay higher than for case hardening
Overheating removes hardness completely.
LASER HARDENING
For small, large, surfaces: Locomotive
cylinders
Close control of process possible, low
distortion, can reach inaccessible regions,
Capital Cost high, but depth of 2.5 mm
CYANIDING
BORONIZING
CARBONITRIDING
Batch
Continuous
Salt bath
Fluidized Beds
Induction heaters
MIT Technology Insider publish works on researchprincipally in microstructural design, with emphasis on the
microstructure-property relationship in engineered materials.
One area of ongoing research is grain boundary
engineering, which allows traditional metals and alloys to be
dramatically improved in terms of cracking, creep, corrosion,
and electro-migration resistance, often by an order of
magnitude. These remarkable property enhancements are
possible through tailoring the grain boundary network,
promoting the development of grain boundaries with special
crystallography and properties.
Studies on the development of these special boundary
networks, the connectivity and percolation behavior of the
grain boundary network, and the mechanical properties of
these highly engineered materials.
List of Parts
1- Fuse Holder
2- Cover Screw
3- Earth Pin
4- Wire fixing screw
5- Live and Neutral Pins
6- Fuse holder rivet
CLADDING
Mainly in the manufacture of clad sheets- employed
prior to the final manufacturing stages of a
component
Base metal sandwiched between the pieces of the
coating metal, sandwich then rolled to the required
thickness
In some, film of protective metal sprayed onto the
base surface & then rolled.
ALCLAD- Duralumin coated with aluminium (0.01
mm thick)
MS clad with SS
But, damage to protective skin during fabrication
CERAMICS
earthenware, stoneware, porcelain