PT.

INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

PRINSIP KERJA KARBURATOR

ADVANCE

KARBURATOR

(a)
Air

(b)
(c)

Water

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

KARBURATOR

FUNGSI KARBURATOR

ADVANCE

MERUBAH BENSIN MENJADI PARTIKEL PARTIKEL

BERCAMPUR DENGAN UDARA SEHINGGA MUDAH
DI SEMBURKAN
MENGATUR PERBANDINGAN CAMPURAN UDARA DAN
BAHAN BAKAR
MENGATUR JUMLAH CAMPURAN UDARA DAN BAHAN
BAKAR YANG MASUK KE MESIN

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

VENTURI

ADVANCE

KARBURATOR

Flow of air quickens and pressure drops

Air
Fuel-air
mixture
Atmosphere

Gasoline

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

CAMPURAN UDARA DAN

BAHAN BAKAR
ADVANCE

KARBURATOR

Cable

Throttle valve

Air

Fuel-air
mixture

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

ADVANCE

KARBURATOR

Mixture ratio

PERBANDINGAN UDARA B.
BAKAR
VS BUKAAN THROTTLE VALVE

Output mixture
ratio
10 : 1

14 : 1

18 : 1

Theoretical mixture
ratio
2
0

40

60

80

100

Degree to which throttle valve is open

(%)

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

ADVANCE

KARBURATOR

Air

Air

Gasoline

22 g : 1 g
Lean boundary limit

PERBANDINGAN UDARA B.
BAKAR

Air

Gasoline

15 g : 1 g
Economical
mixture ratio

Gasoline

13 g : 1 g
Maximum output
mixture ratio

Air
Gasoline

12,8 g : 1 g
Rich boundary limit

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

JENIS KARBURATOR
ADVANCE

KARBURATOR

1. BERDASARKAN ARAH ALIRAN

Horizontal draft type

Down draft type

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

JENIS KARBURATOR

ADVANCE

KARBURATOR

2. BERDASARKAN SISTEM TUAS KATUP

Opens
Closes
Throttle valve

Throttle valve

Closes
Opens

Piston type throttle valve

Butterfly type throttle valve

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

JENIS KARBURATOR
ADVANCE

KARBURATOR

3. BERDASARKAN JUMLAH SALURAN

Single barrels

Double barrels

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

KARBURATOR

KONSTRUKSI KARBURATOR

10

ADVANCE

Throttle stop screw

Throttle stop screw spring

Jet needle
Throttle valve
Needle jet

Pilot outlet

Pilot air screw

Main air

Pilot air
Bleed air
Air jet
Needle valve

Pilot jet

Air at idling low output

Fuel at idling low output
Fuel air mixture at idling low output
Air at medium and high speeds

Main jet

Float

Fuel at medium and high speeds

Fuel-air mixture at medium and high spee

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

SISTEM CHOKE
ADVANCE

KARBURATOR

Starter plunger

Fuel injection
port

Secondary air

Air bleed hole

(primary air
Intake port)

Starter pipe
Starter jet

11

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

SISTEM CHOKE

12

ADVANCE

KARBURATOR

CHOKE OTOMATIS
PTC heater
To flywhell magneto

Starter plunger

Termowax
Spring
Starter plunger holder

Starter plunger needle

Starter plunger

Starter plunger
Air

Fuel-air mixture

Air

Starter plunger needle

Starter plunger needle

Fuel

Fuel

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

KARBURATOR

PILOT SYSTEM

13

ADVANCE

1. TIPE LUBANG TUNGGAL

Throttle valve

Pilot air screw

Pilot jet

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

14

PILOT SYSTEM
ADVANCE

KARBURATOR

2. TIPE LUBANG GANDA

Bypass

Bypass

Pilot outlet

Pilot outlet

Pilot jet
Pilot jet
(1)

(2)

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

MAIN SYSTEM
ADVANCE

KARBURATOR

Jet needle

Main air jet

Needle jet

Main jet

15

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

KARBURATOR

MAIN SYSTEM
ADVANCE

16

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2W SERVICE TRAINING

KARBURATOR

MAIN SYSTEM
ADVANCE

17

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2W SERVICE TRAINING

KARBURATOR

TIPE MAIN JET

ADVANCE

18

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

ADVANCE

KARBURATOR

Throttle
position
Active system

1/4 ~ 3/4
Main system

19

POSISI KATUP GAS

0 ~ 1/8
Pilot system

1/8 ~ 1/4
Pilot system
Main system

3/4 ~ fully open

Main system

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

ADVANCE

KARBURATOR

Komp.
Karburator

Gas
Tutup
Buka Penuh 1/8

Air screw & pilot

jet
Throttle Valve Cut
Away
Jet Needle
Needle Jet
Main Jet
Air Jet
Primary Choke

20

TINGKAT KERJA KARBURATOR

1/4

1/2

3/4

Buka
Penuh

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

PEMERIKSAAN DAN PENYETELAN

ADVANCE

KARBURATOR

Air gun

21

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2W SERVICE TRAINING

PEMERIKSAAN DAN PENYETELAN

VM TYPE

22

ADVANCE

Rotation speed

KARBURATOR

0
0

Air screw
return amount
Point at which
Speed rises

Air screw

Set air screw to halfway point

Throttle stop screw

Point at which speed begins to rise

PT. INDOMOBIL NIAGA INTERNATIONAL

2W SERVICE TRAINING

PEMERIKSAAN DAN PENYETELAN

VM TYPE
ADVANCE

KARBURATOR

Lean

Calipers

1 st stage
2 st stage
3 st stage
4 st stage

Rich

5 st stage

23

Needle clip

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2W SERVICE TRAINING

KARBURATOR

KARBURATOR GSX 250

ADVANCE

24

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2W SERVICE TRAINING

KARBURATOR

KARBURATOR FD 110 XCD

ADVANCE

25