PC 8000

Application

PC8000_6.PPT/ 07.07 / 8112

Slide 01

Main Data Hydraulic Mining Shovels

*) High swing rpm realised by variable displace swing motor

PC8000_6.PPT/ 07.07 / 8112

Slide 02

PC 8000 - Main Data

Operating Weight

722

(Front Shovel Attachment, 1500 mm track shoes)

Main Drive
Make
Output
at
Output

Diesel
2 x Komatsu
SDA16V160
3000 kW
1800 rpm
Electric
2900 kW (2x1450 kW)
1500 rpm (50 Hz)
1800 rpm (60 Hz)

Hydraulic System

PC8000_6.PPT/ 07.07 / 8112

Slide 03

Main Pumps
Flow / Pump
Total Flow

8 identical swash plate pumps

1035 l/min
8280 l/min

Swing - Open Circuit

Total Flow

2 of the main pumps

2070 l/min

Hydraulic Pressure (all circuits)

310

bar

Swing Speed

2,7

rpm (optimised for 90 swing)

Travel Speed

2,4

km/h

PC 8000 - Main Data

Ground Pressure

1500 mm shoes
1900 mm shoes

Gradeability

27,2
21,9

N/sq.cm
N/sq.cm

50 %

Front Shovel Attachment

Shovel Capacity

SAE/CECE 1:2 heaped

1:1 heaped

Cutting width

42,0
48,0
5630

cu.m
cu.m
mm

2320
2320

kN
kN

38,0

cu.m

Digging Force
Crowd Force
Break-out Force

Backhoe Attachment
Backhoe Capacity

SAE

1:1 heaped

Material weight to 1,8 t/cu.m

Cutting width
SAE

1:1 heaped

5340

mm

42,0

cu.m

Material weight to 1,7 t/cu.m

Cutting width

4555

mm

1800
2000

kN
kN

Digging Force
Tear-out Force
Break-out Force

PC8000_6.PPT/ 07.07 / 8112

Slide 04

Main Data Hydraulic Mining Shovels

*) High swing rpm realised by variable displace swing motor

PC8000_6.PPT/ 07.07 / 8112

Slide02a

PC 8000 - Main Data

Operating Weight

1,592,000 lb

(Front Shovel Attachment, 1500 mm track shoes)

Main Drive
Make
Output
at
Output

Diesel
2 x Komatsu
SDA16V160
4,020
hp
1800
rpm
Electric
2900
1500
1800

kW (2x1450 kW)
rpm (50 Hz)
rpm (60 Hz)

Hydraulic System

PC8000_6.PPT/ 07.07 / 8112

Slide 03a

Main Pumps
Flow / Pump
Total Flow

8 identical swash plate pumps

273
gpm
2185
gpm

Swing - Open Circuit

Total Flow

2 of the main pumps

547
gpm

Hydraulic Pressure (all circuits)

4496

psi

Swing Speed

2,7

rpm (optimised for 90 swing)

Travel Speed

1.5

mph

PC 8000 - Main Data

Ground Pressure

1500 mm shoes
1900 mm shoes

Gradeability

39.4
31.8

psi
psi

50 %

Front Shovel Attachment

Shovel Capacity

SAE/CECE 1:2 heaped

1:1 heaped

Cutting width

55
63
186

cu.yd
cu.yd

Digging Force
Crowd Force
Break-out Force

521,000 lb
521,000 lb

Backhoe Attachment
Backhoe Capacity

SAE

1:1 heaped

50

cu.yd

Material weight to 3,050 lb/cu.yd

Cutting width
SAE

1:1 heaped

5340

mm

55

cu.yd

Material weight to 2,900 lb/cu.yd

Cutting width

1411

Digging Force
Tear-out Force
Break-out Force

PC8000_6.PPT/ 07.07 / 8112

Slide 04a

404,600 lb
449,500 lb

PC 8000 Basic Dimensions

O

PR

MA

MB

J
K

D
E
A
B
CA
CB

PC8000_6.PPT/ 07.07 / 8112

Slide 05 / SKZ8006_62/63

F
G
H

PC 8000 Eye Level

KOMATSU 630 E
190 short tons

KOMATSU 730 E
205 short tons

KOMATSU 830 E
255 short tons

loading height

eye level

Truck Type

PC8000_6.PPT/ 07.07 / 8112

Slide 06 / SKZ8006_21

Loading Height

Komatsu 630 E

5840 mm

Komatsu 730 E

5610 mm

Komatsu 830 E

6710 mm

Komatsu 930 E

7010 mm

Eye-Level

8860 mm

KOMATSU 930 E-2

320 short tons

PC 8000 Upperstructure Layout

Diesel Drive
1
2
3
4
5
6
7
8
9
10
11a
11b
12

Diesel Engines
Pump Drive Units
Hydraulic Pumps
Hydraulic Tank
Oil Coolers
Control Valves
Swing Units
Main Rotating Joint
Engine Radiators
Fuel Tank
Operator's Cab Upper Level
Electric Switch Cabinet Lower Level
Batteries

3
2

6
1

1
6
7

9
12

10
11

Walkways

PC8000_6.PPT/ 07.07 / 8112

Slide 07 / SKZ8006_64

Lower-Level
Upper-Level

PC 8000 Upperstructure Layout

Electric Motor
1
2
3
4
5
6
7
8
9
10
11a
11b
12

Main Electric Motors

Pump Drive Gearboxes
Hydraulic Pumps
Oil Tank
Oil Coolers
Control Valves
Swing Units
Main Rotating Joint with
Slip Ring Collector
Air Intake
Electric Switchboard Cabinet
Operator's Cab Upper Level
Low Voltage Electric Switch Board
Lower Level
Batteries

3
2

6
1

1
6

7
9

9
10

12

11

Walkways

PC8000_6.PPT/ 07.07 / 8112

Slide 08 / SKZ8006_65

Lower-Level
Upper-Level

PC 8000 Hydraulic Mining Shovel

42 cu.m (55 cu.yd) Front Shovel Attachment

PC8000_6.PPT/ 07.07 / 8112

Slide 09

PC 8000 Front Shovel Attachment

Bucket Capacity 42,0 cu.m

(55 cu.yd)

Wear Package

FS-WP-3

Density

1,8 t/cu.m

(3,050 lb/cu.yd)

Crowd Force

2320 kN

(521,000 lb)

Break-out Force

2320 kN

(521,000 lb)

Boom

8,15 m

(26.7 ft)

Stick

5,75 m

(18.9 ft)

50
3 1 4
10

5900

PC8000_6.PPT/ 07.07 / 8112

Slide 10 / 8006058

PC 8000 Front Shovel Attachment

Break-out and Crowd Force
on Ground Level Over Clean-up Path

Crowd Force

Break-out Force

Clean up path

- According to DIN 24086 / SAE PC8000_6.PPT/ 07.07 / 8112

Slide 11 / SKZ400603B

PC 8000 Front Shovel Attachment

320 - 400 sh tons

PC8000_6.PPT/ 07.07 / 8112

Slide 12 / 8006007

PC 8000 Front Shovel / Truck Match

42,0 cu.m Bucket (55.0 cu.yd)
Density 1,8 t/cu.m (3050 lb/cu.yd)
SHORT
TONS
400 short ton Truck
400

METRIC
TONS
363

350

317

320 short ton Truck

TRUCK SIZE

300
250
200

272
255 short ton Truck

227

205 short ton Truck

181

150

136

100

Fill 90%
Fill 95%
Fill 100%

50
0
3

Number of Passes
PC8000_6.PPT/ 07.07 / 8112
Slide 13

91
45

PC 8000 Front Shovel Attachment

Production Estimation

( Without Commitment )
PC8000_6.PPT/ 07.07 / 8112
Slide 14

PC 8000 Front Shovel Bucket Selection Chart

SAE Bucket Capacity [ cu.m]

This table is for estimation only. Selected bucket size has to be confirmed with KMG.

66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28

WP1 / WP2
WP3
WP4

0,8

0,9

1,0

1,1

Coal Buckets

1,2

1,3

1,4

1,5

1,6

1,7

1,8

1,9

Overburden

2,0

2,1

2,2

2,3

2,5

HD Ore Buckets

42 cu.m SAE = Standard Rock Bucket

PC8000_6.PPT/ 07.07 / 8112
Slide 15

2,4

Material
2,6 Density
[ t/cu.m ]

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

Bucket Capacity SAE:

40,0 cu.m +
28,0 cu.m

(52,0 cu.yd)
(36,6 cu.yd)

Density

1,5/2,4 t/cu.m

(2,550/4,050 lb/cu.yd)

Application:

Iron Ore / Overburden Removal

PC8000_6.PPT/ 07.07 / 8112

Slide 16

Bucket Capacity SAE:

33,0 cu.m

(43,2 cu.yd)

Density

2,1 t/cu.m

(3,550 lb/cu.yd)

Application:

Iron Ore / Overburden Removal

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

PC8000_6.PPT/ 07.07 / 8112

Slide 17

Bucket Capacity SAE:

38 cu.m

(50 cu. yd)

Density

1,8 t/cu.m

(3,050 lb/cu.yd)

Application:

Overburden Removal

PC 8000 Hydraulic Mining Shovel

Backhoe Attachment
38 cu.m (50 cu.yd), Material Density 1,8 t/cu.m (3,050 lb/cu.yd)
42 cu.m (55 cu.yd), Material Density 1,7 t/cu.m (2,900 lb(cu.yd)

PC8000_6.PPT/ 07.07 / 8112

Slide 18

PC 8000 Backhoe Attachment

Bucket Capacity
SAE:

38,0 cu.m (50 cu.yd)

Wear Package

BH-WP-2

Material Density

1,8 t/cu.m (3,050 lb/cu.yd)

Bucket Capacity
SAE:

42,0 cu.m (55 cu.yd)

Wear Package

BH-WP-1

Material Density

1,7 t/cu.m (2,900 lb/cu.yd)

Tear-out Force

1800 kN

(404,600 lb)

Break-out Force

2000 kN

(449,500 lb)

Boom

11,5 m

(379)

5,5 m

(181)

Stick

PC8000_6.PPT/ 07.07 / 8112

Slide 19 / 8006057

320 - 400 sh tons

PC 8000 Backhoe Attachment

Break-out and Tear-out Force

Break-out / Tear-out Force [kN]

Break-out Force
2500
2000
Break-out Force

136

1500
Tear-out Force

1000
0

500

-20

Tear-out Force

0
-20

20

40

60

80

100

120

136

Bucket / Stick Angle [deg.]

80

- According to DIN 24086 / SAE -

PC8000_6.PPT/ 07.07 / 8112

Slide 20 / SKZ400607a+08a

PC 8000 Backhoe / Truck Match

38,0 cu.m Bucket (50.0 cu.yd)
Density 1,8 t/cu.m (3050 lb/cu.yd)
SHORT
TONS

METRIC
TONS

400

363

350

360 short ton Truck

317

320 short ton Truck

TRUCK SIZE

300
250
200

272
255 short ton Truck

227

205 short ton Truck

181

150

136

100

Fill 90%
Fill 95%
Fill 100%

50
0
3

Number of Passes
PC8000_6.PPT/ 07.07 / 8112
Slide 21

91
45

PC 8000 Backhoe Attachment

Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 22

PC 8000 Backhoe / Truck Match

42,0 cu.m Bucket (55.0 cu.yd)
Density 1,7 t/cu.m (2900 lb/cu.yd)
SHORT
TONS

METRIC
TONS

400

363

350

360 short ton Truck

317

320 short ton Truck

TRUCK SIZE

300
250
200

272
255 short ton Truck

227

205 short ton Truck

181

150

136

100

Fill 90%
Fill 95%
Fill 100%

50
0
3

Number of Passes
PC8000_6.PPT/ 07.07 / 8112
Slide 23

91
45

PC 8000 Backhoe Attachment

Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 24

PC 8000 Backhoe Attachment

PC8000_6.PPT/ 07.07 / 8112

Slide 25 / 8006016

PC 8000 Backhoe Attachment

Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 26

PC 8000 Backhoe Attachment

Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 27

PC 8000 Backhoe Attachment

Top View
no scale

PC8000_6.PPT/ 07.07 / 8112

Slide 28 / 8006080_02

PC 8000 Backhoe Attachment

Split Bench Application
Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 29

PC 8000 Backhoe Attachment

Split Bench Application
Production Estimation

( Without Commitment )

PC8000_6.PPT/ 07.07 / 8112

Slide 30

PC 8000 Backhoe Bucket Selection Chart

This table is for estimation only. Selected bucket size has to be confirmed with KMG.

38 cu.m SAE = Standard Rock Bucket

PC8000_6.PPT/ 07.07 / 8112

Slide 31

PC 8000
Mining Recommendations and Production Efficiency

Bucket Capacity
Swing
Cycle Time
Production Efficiency

42 m

38 m

38 m

38 m

60 - 90

30 - 60

90 - 180

30 - 180

26 - 35 sec

25 - 34 sec

35 - 44 sec

25 - 37 sec

100%

approx. 3 % more

approx. 20 % less

approx. 8 % less

(Estimate Rates - Without Commitment)

PC8000_6.PPT/ 07.07 / 8112
Slide 32 / SKZALLG_50/101A

PC 8000 Backhoe Attachment

SAE:

38 cu.m (50 cu.yd) Backhoe Attachment

42 cu.m (55 cu.yd) Backhoe Attachment

Top Level & Lower Level Loading

PC8000_6.PPT/ 07.07 / 8112

Slide 33