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Measurement System Analysis
Measurement System Analysis
System Analysis
Kevin B. Craner
Boise State University
October 6, 2003
Overview
Purpose
Measurement System
Analysis (MSA)
aka
Gauge R&R
A tool used to evaluate the statistical properties of
process measurement systems.
Purpose of MSA is to statistically verify that
current measurement systems provide:
Representative values of the characteristic being
measured
Unbiased results
Minimal variability
Organizational Uses
Mandatory
Precision:
Precise but
not accurate
Accurate but
not precise
Not accurate
or precise
Accurate
and
precise
Accuracy of Measurement
Broken
Precision of Measurement
Precision,
Process:
1. Determine which measurement system will
be studied.
2. Establish test procedure.
Evaluate Stability
Procedure:
1. Choose sample standards.
2. Measure sample standards three to five
times.
Evaluate Stability
-Cont3. Plot data on a x-bar and R chart.
Analysis:
1. Determine if process is in control.
2. If process is unstable determine and correct
the cause.
Evaluate Resolution
Objective:
Process:
Evaluate Resolution
-Cont2. Measure the sample standard three to five
times.
3. Repeat the process 10 to 25 times.
4. Plot data on a R chart.
Evaluate Resolution
-Cont Analysis
Determine Accuracy
Objective:
Process:
Determine Accuracy
-Cont3. Calculate x-bar
4. Calculate bias
- Bias = Average Reference Value
5. Calculate the upper and lower 95%
confidence limit (CL).
Determine Accuracy
-Cont Analysis
Calibration
Objective:
Process:
Evaluate Linearity
Objective:
Process:
Evaluate Linearity
-Cont2. Measure sample standards 15 to 25 times.
3. Calculate the average of the readings.
4. Calculate bias.
5. Plot reference values on x-y graph.
6. Calculate slope of the linear regression line.
7. Calculate linearity and percent linearity.
8. Calculate R2.
Evaluate Linearity
-Cont Analysis
Process
1. Plot data
2. Run ANOVA (analysis of variance) on data.
Gauge
Vernier calipers
Dial vernier calipers
Dial vernier calipers
Vernier calipers
Least
Count
0.01
0.02
0.02
0.01
Source: Dasgupta & Murthy, Total Quality Management, Vol. 12, No. 6, 2001
TV
0.1107
0.1866
0.0365
0.1057
%EV
35.77
49.19
10.71
86.56
%AV
72.88
38.06
43.83
20.09
%R&R
81.12
62.1
46.87
88.83
of the study
1. Reduced measurement variation.
2. Increased operator confidence regarding
their aptitude for conducting gauge R&R
studies.
3. Paved the way for further studies within the
firm.
EV = 5.15(s0) , AV = 5.25(s1)
R&R and TV
Summary
MSA studies
MSA studies
Summary
-Cont According
References
References