Painel e Simbologia

PC4000-6 Escavadeira
Super Shovel

PC4000-6 Super Shovel

PC4000 Painel e
Simbologia

PC4000 Painel e
Simbologia

Vehicle Health Monitoring System

PC 4000
Vehicle Health
Monitoring System

Main Data

| Hydraulic Mining Shovel Technology

VHMS (Vehicle Health Monitoring System)

Diesel Drive Switch Panel and Monitor Panel

14

4
5

15

Emergency Shut-Down

Audible Alarm

Ignition Key Switch

Engine Control
(if VHMS Monitor inactive)

Engine Start / Stop

Lighting

Slew Brake Parking

Mirror Heating

Wiggins Swing Down Service Arm

10

Cab Ventilation

11

Lubrication

12

Wiper / Washer
(Front Window)

13

Truck Counter

14

VHMS Monitor
(Vehicle Health Monitor System)

15

Function Keys

16

Input Key Pad

16

6
8

10

13

11
12

VHMS (Vehicle Health Monitoring System)

Introductio
n
VHMS Vehicle Health Monitoring System
provides a machine status monitor in the operators
cab, which is backed up by an PLC. This receives,
records, stores, and analyses a stream of data
from numerous sensors throughout the machine.

Constantly machine function control

Self-diagnosis of various machine functions

Reduce repair and maintenance hours

Eliminate unexpected shovel downtime

Simplified machine power test PM clinic

Event data stored with download facility

(RS 232/ORBCOMM)

Higher performance and lower operating costs

VHMS (Vehicle Health Monitoring System)

Data flow and control of VHMS in Komatsu Mining Shovels
Modular Mining
System Controller
Optional

* Diagnostic Tool programs

ComProSt (protocols and statistics)
ComEdit (setup of text display)
ComDig (update of PLC software)

CAN-Bus #1

CAN-Bus #2
KMG Shovel
Sensoric

VHMS
Graphic
Display

ORBComm
Controller
Optional

WebCARE
Optional

VHMS
Master
Controller

RS 232 PC plug in
Diagnostic Tools *

PLC
KMG Shovel
Controller

Electrical
Components
KMG Shovel

CENSE
Engine
Monitoring
System

Celect
Engine
Control
System

VHMS (Vehicle Health Monitoring System)

Graphic flow chart of vehicle health monitoring system
First message after ignition key is switched on

1
4

5
3

1
2
3
4
5

Monitor
Function Key
Data and PIN input / Key Pad
Opening Message
Confirmation of Opening Message

VHMS (Vehicle Health Monitoring System)

Graphic flow chart

VHMS (Vehicle Health Monitoring System)

Operator graphic flow chart of vehicle health monitoring system
Truck Counter

Scroll page 1 / 2 / 3 / 4

Central Lubrication System [CLS]

Engine 1/2 oil pressure

Battery board power supply

Engine 1/2 coolant temperature

Voltage

Hydraulic oil temperature

PTO 1/2 Gear oil temperature

Engine 1/2 oil level

Fuel level

Engine 1/2 oil temperature

Hydraulic oil level

Slew ring gear lubrication system [SLS]

VHMS (Vehicle Health Monitoring System)

Operator graphic flow chart of vehicle health monitoring system

F2 = Fuel Consumption
measuring possibility

F3 = Failure Message
colour of the icon ! changes
to yellow as soon as a
message is indicated

F3 = Scroll down button, shifts single

messages
F4 = Scroll up button, shifts single messages
F5 = Standard monitor display button,
switches back to the Main Gauge
Screen 1.

VHMS (Vehicle Health Monitoring System)

Operator graphic flow chart of vehicle health monitoring system

F4 = Change on main screen

Time
Service Meter
Date

F5 = Maintenance Monitor
Colour of the icon above
changes to yellow if service
will be necessary.
If time passed without service
and reset icon changes to red

VHMS (Vehicle Health Monitoring System)

Operator graphic flow chart of vehicle health monitoring system
F6 = User (Operator) Settings

down

up

ok

VHMS (Vehicle Health Monitoring System)

Graphic flow chart Service Menu

VHMS (Vehicle Health Monitoring System)

Service Menu will be entered from operator menu with an identification code

VHMS (Vehicle Health Monitoring System)

Service Menu will be entered from operator menu with an identification code

VHMS (Vehicle Health Monitoring System)

Graphic flow chart of vehicle health monitoring system

VHMS (Vehicle Health Monitoring System)

Graphic flow chart of vehicle health monitoring system
05 Failure History

06 Maintenance

VHMS (Vehicle Health Monitoring System)

Graphic flow chart of vehicle health monitoring system

07 Snapshot

VHMS (Vehicle Health Monitoring System)

Graphic flow chart of vehicle health monitoring system
08 Setting

VHMS (Vehicle Health Monitoring System)

Communication with WebCARE
PC 4000 with VHMS / ORBCOMM / Web CARE

VHMS (Vehicle Health Monitoring System)

Data transfer to WebCARE console (manual via Internet)

Komatsu upload
software optional

VHMS Controller
(in cab base)

WebCARE
Via Internet
(FTP-Server
upload)

VHMS (Vehicle Health Monitoring System)

ORBCOMM data transfer to WebCARE console (automatically via Satellite)

Antenna ORBCOMM
(on cab roof)

VHMS Controller
(in cab base)

ORBCOMM Controller
(in cab base)

Gateway Earth
Station

ORBCOMM
Satellite Arrangement

WebCARE

ORBCOMM satellite global coverage

Gateway earth station coverage

VHMS (Vehicle Health Monitoring System)

Summarise

Clear overview of all shovel functions with

information of machine conditions
All important data are monitored and
electronically stored
Fault messages are monitored, stored and
alarmed by acoustic and/or visual alarms

Selection code for different operators

Selection of machine data setting via service

code

Easy machine power performance check (PM

clinic)

Reduction of service time by easy machine

condition analysis

Display with choice of languages

Static memory and trend analyses

Service information

Download of memory data

Real running data monitor

Selected data transfer into mine service

system (e.g. MMS)

WebCARE optional

Improvement of machine information, availability and productivity