CHNG TRNH O TO NI B XNG

AMMONIA

CC VN CN LU KHI
TIN HNH GIA NHIT BNG
TUN HON N2
CM TUN HON N2 TRC KHI THAY I
N2 START-UP
CIRCUIT

N2 10R2005

COOLING WTR HP STEAM

STEAM
COOLING WTR
CONDENSATE

N2 10R2005

N2 HEADER RECYCLE GAS

10E2004-2
10E2001
10E5005
CM TUN HON N2 TRC KHI THAY I

Vng tun hon Nit cho LTS:

K2003 E2015 R2005 E2014 V2002 K 2003.

PV2076
LTS
R2005

E2013

N2
E2015 Separator E2014
V2002
K2003
CM TUN HON N2 SAU KHI THAY I
Vng tun hon Nit cho Reforming: K2003 E2015
Refoming(R2004) E2014 v2002 K2003

Primary reformer Secondary Boiler HTS

H2001 reformer R2003 E2008,E2009 R2004

BL2081
PV2076

LTS

HV2083
R2005

BL2082
E2013

N2 Separator
E2015 E2014
V2002
K2003
 GIA NHIT REFORMING BNG N2
Vic gia nhit cm Reforming bng Nit tun hon c ch
c thc hin khi khi ng ngui (sau giai on Sa cha
ln hoc dng my di hn). C th thit lp vng tun hon
N2 ch qua cm reforming hoc c cm Reforming v HTS.
Cc bc chun b:
Kim tra ngun:N2 v cc iu kin ph tr

R2005 phi c purge, c lp v gi p bng N2

M cc tm chn u vo v ra ca cm Reforming, HTS thit lp

vng tun hon.

Purge cm Reforming, HTS v cm tun hon N2

Gia p bng N2 cho cm Reforming, HTS v cm tun hon N2 n

p sut 5-6 barg. Khi p sut hai bn cn bng tin hnh m cc
van c lp thit lp vng tun hon (s nh km):

K2003 E2015 Reforming (HTS) E2014 V2002 K 2003

 THIT LP VNG TUN HON N2
Vng tun hon Nit cho Reforming: K2003 E2015
Refoming(R2004) E2014 V2002 K2003
Primary reformer Secondary Boiler HTS
H2001 reformer R2003 E2008,E2009 R2004
V tr 4:Gn
V tr 1: Xoay bch R2004, cnh
m, m van block u ng i
vo H2001. Gn E-
2003
PV2076

V tr 2:Xoay bch m, m LTS

R2005
van block u ra E2009
(Nu khng gia nhit HTS).
Trn sn cao gn R5001 E2013

N2 Separator
E2015 E2014
V2002 V tr 3:Xoay bch
m, m van block
K2003

u ra R2004 (Nu
gia nhit HTS). Gn
HV2083
 THIT LP VNG TUN HON N2
V tr 1: Xoay bch m v m van block u vo Reforming,
gn ui khi
 THIT LP VNG TUN HON N2
V tr 2: Xoay bch m v m van block u ra Reforming
(khng gia nhit HTS), trn cao, gn R5001
THIT LP VNG TUN HON N2
V tr 3: M van block u
ra HTS (c gia nhit HTS),
gn HV2083, cnh ng i
gia CO2 v LTS. Bch ang
v tr m.
 GIA NHIT REFORMING BNG N2
Khi ng qut theo hng dn ca nh cung cp
p sut tun hon nn gi cng cao cng tt tng tc
khng gian, m bo cc lp xc tc c gia nhit u nhng
phi m bo khng qu cng sut ca qut ht K2003.
Cn phi hp cht ch gia vn hnh field v vn hnh DCS
khi tin hnh ng van tun hon ca qut trnh gy trip
qut K2003 do chnh p cao. Duy tr p sut ca qut
10K2003 ti ca ht khong 5 barg v 6 barg ti ca y.
Tc gia nhit c iu chnh l H2001v khng qu 50
C/h.
Khi nhit khi l 10H2001 t 400 - 450 oC, duy tr nhit
ny cho n khi nhit u ra Reforming n nh, m
bo:
- Nhit dng kh tun hon vo Reforming t 200-
250 oC
- Nhit khi l u ra Reforming s cp t 450-500
o
C (nu ngun H2 c sn)
- Nhit khi l u ra Reforming s cp t 500-600
o
C (nu ngun H2 chac sn)
- Nhit u vo HTS t 200-250 oC
 GIA NHIT REFORMING BNG N2
Chun b ng hi a hi vo Reforming.
a t t mt lng hi nh vo Reforming, khong 3
tn/h, gim dng tun hon N2 bng cch m dn van
tun hon ca qut K2003.
Theo di cht ch mc trong bnh tch 10V2002 v
dng in ca 10K2003, m bo khng vt qu gi tr
ci t.
Theo di nhit dng kh (hi v N2) ra khi
Reforming, t thm cc u t tng nhit nu
thy c xu hng gim.
Tip tc tng dn dng hi v gim dng tun hon N2,
theo di mc v trong bnh tch 10V2002 v dng in
ca 10K2003, m bo khng vt qu gi tr ci t.
Khi van tun hon 10K2003 m hon ton, dng qut
theo hng dn, c lp vng tun hon N2 v kt thc
gia nhit bng N2 .
Tng dn dng hi t 28-30 tn/h v tip tc khi ng
cm Reforming theo quy trnh.
N2 START-UP CIRCUIT

3. M van block u ra
thit lp dng nc lm mt 1. m bo cm LTS c c
lp bng cch ng van HV2081,
N2 10R2005
HV2082, cc van block v van by
pass. Van HV2083 m10E2015
COOLING WTR HP STEAM
STEAM
COOLING WTR
CONDENSATE

10E2014

N2 10R2005

2. M van by pass cn p,
sau m van block 8 u
vo in nc vo E2014
10V2002

N2 HEADER RECYCLE GAS

10E2004-2
10E2001
10E5005
N2 START-UP CIRCUIT

7. Khi hm lng O2
< 0.1%, ng van
N2 10R2005
block li nng p
6. M van block 10E2015
COOLING WTR purge cho h thng HP STEAM
STEAM
COOLING WTR
CONDENSATE

10E2014

N2 10R2005
4. ng van
Bypass ca van
Block li

10V2002

N2 HEADER RECYCLE GAS

10E2004-2
10E2001
10E5005

5. M van block 8. Khi p sut Nit t 7

a Nit purge vo barg, ng van li
gia p cho vng tun
N2 START-UP CIRCUIT

N2 10R2005

10. M hon ton ng10E2015 HP STEAM

COOLING WTR
by pass qua qut K2003 STEAM
COOLING WTR
CONDENSATE

10E2014
11. M hon ton van
bm ng tun hon N2 10R2005
12

9. Khi ng qut lm mt
10K2003/F1
10V2002 bng cch n
nt START. Kim tra qut
hot ng bnh thng
N2 HEADER RECYCLE GAS

10E2004-2
10E2001
14. Khi ng qut
10E5005 to dng tun hon N2
12. Quay trc qut chc chn
qut khng b kt. Du bi 13. RESET
trn v in ca qut sn I2007
sng cho khi ng
 15. M van block u
N2 START-UP CIRCUIT
vo bt u nhit

17. M van block a

hi vo E2015 v gi n
nh gia nhit cho dng
N2 10R2005
Nit tun hon.
10E2015
COOLING WTR HP STEAM
STEAM
COOLING WTR
CONDENSATE

10E2014

N2 10R2005

16. M van block u ra

10V2002 a N2 vo gia nhit

N2 HEADER RECYCLE GAS

10E2004-2
10E2001
10E5005
 C LP VNG TUN HON N2
Sau khi dng vng tun hon: ng cc van block, x p v
xoay cc bch vo v tr ng.
Primary reformer Secondary Boiler HTS
H2001 reformer R2003 E2008,E2009 R2004
V tr 1: ng van Ch : on ng
block , Xoay bch m, ng khng c thit
u vo H2001. Gn k chu p cao,
E-2003 cn kim tra s r r
PV2076
V tr 2: ng van block, LTS
xoay bch m, u ra R2005
E2009 (Nu khng gia
nhit HTS). Trn sn cao E2013
gn R5001
N2 Separator
E2015 E2014
V2002 V tr 3: ng van
block, xoay bch m,
K2003

u ra R2004 (Nu
gia nhit HTS). Gn
HV2083