Professional Documents
Culture Documents
CORPORATE
SAFETY TRAINING
WELCOME
COURSE OBJECTIVES
Provide an Introduction to Crane and Sling Safety.
Provide Training as Required by OSHA.
Establish Crane and Sling Safety in Today’s Industry.
Introduce Basic Safety Concepts and Techniques.
Provide Skills for Operators, Maintenance Workers and Supervisors etc.
Raise Safety to an Appropriate Level of Awareness.
COURSE ATTENDEES
Crane Operators
Signal Personnel
Rigger Personnel
Ground Personnel
Safety Committees
Affected Employees
Corporate Managers
Department Managers
First Line Supervisors
Maintenance Departments
Accident Investigation Team Members
BASIS FOR THIS COURSE
Proper Crane Operation Results in Accident Reduction
Proper Crane Training Results in Accident Reduction
Elimination of Workplace Injuries & Illnesses Where Possible
Reduction of Workplace Injuries & Illnesses Where Possible
OSHA Safety Standards Require:
Training Be Conducted
Cranes Be Safely Operated
A “Safety” Program Be Established
Hazards and Precautions Be Explained
Job Hazards Be Assessed and Controlled
APPLICABLE REGULATIONS
ACME
CRANE
20 TON CAPACITY
GANTRY CRANE
INDUSTRY CONSENSUS STANDARDS
ANSI/ASME
B- 30.2 Overhead and Gantry Cranes (top running hoist)
B- 30.9 Slings
B- 30.10 Hooks
B- 30.11 Monorail and Underhung Cranes
B- 30.13 Storage/Retrieval (S/R) Machines
B- 30.16 Overhead Hoists (underhung)
B- 30.17 Overhead and Gantry Cranes (underhung hoist)
B- 30.18 Stacker Cranes
B- 30.21 Manually Lever Operated Hoists
PROGRAM REQUIREMENTS
ALL EMPLOYERS MUST:
DEDICATION
PERSONAL INTEREST
MANAGEMENT COMMITMENT
NOTE:
UNDERSTANDING AND SUPPORT FROM THE WORK FORCE
IS ESSENTIAL, WITHOUT IT THE PROGRAM WILL FAIL!
PROGRAM IMPLEMENTATION
A GOOD PROGRAM WILL HELP:
Improve Quality.
Improve Absenteeism.
Reduce Injury and Illness Rates.
Maintain a Healthier Work Force.
Acceptance of High-Turnover Jobs.
Workers Feel Good About Their Work.
Reduce Workers’ Compensation Costs.
Elevate SAFETY to a Higher Level of Awareness.
MANAGEMENT’S ROLE
Considerations:
1. Support the Crane Safety Program.
2. Ensure Your Support Is Visible.
3. Get Involved.
4. Attend the Same Training As Your Workers.
5. Insist on Periodic Follow-up & Program Review.
6. Implement Ways to Measure Effectiveness.
THE SUPERVISOR’S ROLE
Considerations:
1. Treat All “Near-Misses” As an Accident.
2. Never Ridicule Any Injury or Near Miss.
3. Get Involved in Crane Safety.
4. Complete the Paperwork (Work Orders, Policy
Changes, Etc.) To Affect Repairs or Improvements.
5. Get Your Workers Involved.
6. Be Professional - You Could Save a Life Today.
7. Attend the Same Training As Your Workers.
8. Follow-up on the Actions You Took.
THE EMPLOYEE’S ROLE
Considerations:
1. Report All Accidents and Near-Misses Immediately.
2. Contribute to Make Corrective Actions.
3. Always Provide Complete and Accurate Information.
4. Report All Crane Safety Problems or Deficiencies.
5. Follow-up With Any Additional Information.
SAFETY COMMITTEE
Safety Committees Should:
ACME
CRANE
2
TON
INDOOR
BRIDGE CRANE
TYPES OF CRANES AND HOISTS
20 TON CAPACITY
GANTRY CRANE
TYPES OF CRANES AND HOISTS
ACME
CRANE
JIB CRANE
TON
TYPES OF CRANES AND HOISTS
ACME
CRANE
2
TON
MONORAIL CRANE
INSPECTION, TESTING & MAINTENANCE
Documentation:
1. Identify items that were inspected.
INSPECTION
2. Show the status of the inspected items. CHECKLIST
3. Provide the signature of the inspector. FOR
4. Show the date. CRANES
5. File it and maintain it!
Monthly Inspections:
1. Visually Inspect all critical items.
2. Measure hooks for deformation or stretching.
3. Inspect hooks for cracks, missing or broken parts.
4. Measure lifting chains for excessive stretch, twisting etc.
5. Inspect for twisted, broken or kinked cables or chains.
6. Follow any additional recommendations of the manufacturer.
New Cranes:
Prior to initial use, cranes must be tested and inspected
completely using the criteria applicable to periodic
inspections. A report should be kept on file for future
reference.
Idle Cranes:
Cranes that have been idle for a period that exceeds six
months must be inspected and tested before being
placed back in service using the criteria that applies to
periodic inspection. Special attention should be given to
the hook, lifting chain and wire rope.
Altered Cranes:
All cranes that have been extensively altered or repaired
must be completely inspected and tested. If load
sustaining parts have been altered or repaired, then a
load test should be conducted to verify the rated load
capacity of the crane. A report should be issued by a
qualified person and kept on file for future reference.
ACME
CRANE
10 TON CAPACITY 2
TON
10
TON CAP.
10
TON
ALWAYS CHECK LOAD RATING
BASICS OF CRANE SAFETY
KNOW THE RATED LOAD OF THE CRANE
ALWAYS ENSURE
5 TON THE LIFTING
2
DEVICE AND ALL
TON
SUPPORTING
COMPONENTS ARE
RATED FOR THE
LOAD TO BE
10 TON LOAD LIFTED!
BASICS OF CRANE SAFETY
ACME
CRANE
DANGER
WORKING
CRANES
BASICS OF CRANE SAFETY
THINK BEFORE YOU LIFT
ACME
CRANE ALWAYS POSITION
LIFTING DEVICE
DIRECTLY OVER
LOAD BEFORE
2
LIFTING!
TON
BASICS OF CRANE SAFETY
ACME
CRANE Always Ensure Energy
Sources Are Dissipated
Before Initiating Any
Maintenance Activity.
2
TON
DANGER
HIGH
VOLTAGE
BASICS OF CRANE SAFETY
Use a Dynamometer.
Check shipping papers.
Check nomenclature plates.
Use industry standard tables or charts.
Consult with the equipment manufacturer.
Estimate weight using weights of similar loads.
Never attempt a load lift based solely on a guess!
Stay within 50% of the cranes rated capacity when
estimating loads (or manufacturer recommendation).
HANDLING THE LOAD
Chains.
Wire Rope.
Fiber Rope. EACH TYPE HAS ADVANTAGES
AND DISADVANTAGES!
Synthetic Web.
Cargo Nets.
HANDLING THE LOAD
Sling Angles:
Sling Angles:
The angle the sling is hung affects the sling load capacity.
The greater the sling angle the greater the stress.
Multiple sling usage drastically affects load capacity.
The type of sling used is a factor.
Consult with the sling manufacturer for proper usage.
Sling Angles:
1000lb 1000lb
45 Angle 60 Angle
HANDLING THE LOAD
Sling Angles:
500lbs 500lbs
Sling Angles:
A
B
Sling Angles:
A
B
A = 2 ft. (or any unit) (2 Ton Sling Capacity)
B = 1.5 ft.
Working Capacity of Each Sling = 1.5 Tons
Note: The individual sling capacity must be more than half of
the total load weight! Consult with the manufacturer for
specific types of rigging arrangements
HANDLING THE LOAD
Sling Angles:
The angle the sling is hung affects the sling load capacity.
The greater the sling angle the greater the stress.
Multiple sling usage drastically affects load capacity.
The type of sling used is a factor.
Consult with the sling manufacturer for proper usage.
Hoist Load:
Forearm Vertical
Forefinger Pointing Up
Move Hand in Small
Horizontal Circular Motion
STANDARD HAND SIGNALS
Lower Load:
Arm Downward
Forefinger Pointing Down
Move Hand in Small Horizontal
Circular Motion
STANDARD HAND SIGNALS
Bridge Travel:
Trolley Travel:
Stop:
Arm Extended
Palm Down
Move Arm Sideways, Rapidly Back and Forth
STANDARD HAND SIGNALS
Emergency Stop: