Corrosion under insulation (CUI) refers to corrosion of piping that results from water becoming trapped under insulation or fireproofing. CUI typically affects carbon steel and alloy steel piping operating between 10°F and 350°F, as well as stainless steel and duplex stainless steel piping between 140°F and 400°F. Poor design or installation that allows water to become trapped, cyclic thermal operation, and environments providing airborne contaminants can lead to CUI by creating conditions for corrosion under insulation.
Corrosion under insulation (CUI) refers to corrosion of piping that results from water becoming trapped under insulation or fireproofing. CUI typically affects carbon steel and alloy steel piping operating between 10°F and 350°F, as well as stainless steel and duplex stainless steel piping between 140°F and 400°F. Poor design or installation that allows water to become trapped, cyclic thermal operation, and environments providing airborne contaminants can lead to CUI by creating conditions for corrosion under insulation.
Corrosion under insulation (CUI) refers to corrosion of piping that results from water becoming trapped under insulation or fireproofing. CUI typically affects carbon steel and alloy steel piping operating between 10°F and 350°F, as well as stainless steel and duplex stainless steel piping between 140°F and 400°F. Poor design or installation that allows water to become trapped, cyclic thermal operation, and environments providing airborne contaminants can lead to CUI by creating conditions for corrosion under insulation.
Insulation (CUI) Description Corrosion piping resulting from water trapped under insulation or fireproofing
water trapped under insulation
Figure from API 571 2011ed
Affected metallurgy Carbon and alloy steel 10°F (–12°C) and 350°F (175°C) intermittent service above 350°F
Stainless and Duplex SS 140ºF (60°C) and 400ºF (205°C)
CUI of CS Figure from API 571 2011ed
Critical factor Poor design or installations that allow water to become trapped Cyclic thermal operation or intermittent service Equipment / Plant operating below Dew point, contaminants leach from insulation, plant located in area of high rainfall or marine are prone to CUI Environments that provide airborne contaminants like chlorides, SO2