Green Defoamer for

Pipeline
Group 22 | Assignment 2

Gowinda Suyuditomo (1606908060) Miranda Talitha Zagita (1606871461)

Hadi Mulyadi (1706104395) Yohanes Pandu Wicaksono (1606907814)
Luthfiya Naifa Putri (1606871392) Zakaria Hafiz (1606908003)
Outline
•Splitting Problem
•Existing Product Ideas
C •New Product Ideas Concept
•Combination of Existing ad New Product Concept
CONCEPT
GENERATION •Concept Generation

•Concept Screening
•Concept Scoring
CONCEPT •Concept Testing
SELECTION

•Product Specification
•Product Description
FINAL •Product Positioning
PRODUCT

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CONCEPT GENERATION
Splitting Problems

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Existing Defoamers
New Concept Defoamers
Combination of Existing
and New Product Concept

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Mind Map of Combined Concept

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Concept Generation

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There are several classification to eliminated concepts:
Redundant (R)
Foolish (F)
Vague (V)

No Form Carrier Hydrophobic ingredients Mechanism RVA

1 Liquid Oil based Hydrophobic Silica Bridging dewetting

2 Liquid Water based Amides Bridging Stretching

3 Liquid Silicon Based Waxes Bridging Dewetting

4 Tablet Polymer Based Hydrophobic Silica Spreading

... ... ... ... ...

... ... ... ... ...

... ... ... ... ...

60 Tablet Silicon Based Hydrophobic Silica Bridging Dewetting

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Product Description Characteristic Brief Description

The product can dissolve quickly to the system

Phase (Form) Liquid
and rupture the foam effectively

The tablet form will be made from the carrier and

hydrophobic ingredients in powder form then
Phase (Form) Tablet
pressed into a solid dose, can be formulated to
deliver an accurate dosage to a specific site

Bridging Dewetting Contact with two opposite surface of the foam film
Mechanism Bridging Stretching foaming solid bridge and dewet the film foam from
Spreading Fluid the bridge and caused the film rupture

Active chemical Hydrophobic Silica Hydrophobic Silica can break the foam in aqueous
(Hydrophobic Wax system and non-aqueous system effectively
Ingredients) Amides

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CONCEPT SELECTION
3.1 Concept Screening

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Concept Screening

1. Selection Matrix
2. Rate of Concepts
3. Rank of Concepts
4. Combining and Improving Concepts

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1. Selection Matrix 2. Rate of Concepts

No Criteria
+ : Concept is better than
1 Effeciveness the reference concept
2 Easy to use - : Concept is worse than
3 Environmentally friendly the reference concept
4 Cost 0 : Concept is as good as
5 Compatibility the reference concept
Rank of Concepts

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Rank of Concepts (2)

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Rank of Concepts (3)

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Combining and Improving Concept

Number New concept

Defoamers for pipeline in liquid form with oil
21,22,23
based system with hydrophobic silica (A)
Defoamers for pipeline in liquid form with water
31,32,33
based system with hydrophobic silica (B)
Defoamers for pipeline in liquid form with water
81,82,83
based system with waxes (C)
123,124,1 Defoamers for pipeline in liquid form with oil
25 based system with amides (D)
131,132,1 Defoamers for pipeline in liquid form with water
33 based system with amides (E)
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3.2 Concept Scoring

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Concept Scoring

1. : concept is much worse than reference concept

2. : concept is worse than reference concept
3. : concept is as good as reference concept
4. : concept is better than reference concept
5. : concept is much better than reference concept

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 Scoring Matrix
Rating
Criteria 1 2 3 4 5
Effectiveness of break the foam break the foam break the foam
break the foam break the foam
Chemical Active as in a very long in a moderate in a very short
in a long time in a short time
foam breaker time time time
Work Can work Work optimally
Can’t work in Work good in
Defoaming system adequtely in adequtely in in pipeline
pipeline fluid’s pipeline fluid’s
compatibility pipeline fluid’s pipeline fluid’s fluid’s
conditions conditions
conditions conditions conditions
in range 20oC in range 20oC in range 20oC in range 20oC in range 20oC
Temperature range
to 80oC to 100oC to 150oC to 170oC to 200oC
in range 6.8-
pH range in range 6.8-7 in range 6.8-8 in range 6.8-9 in range 6.8-10
7.5
Rp 90.000- RP 70.000- Rp 50.000-
cost per litre >Rp 110.000 Rp 50.000
110.000 90.000 70.000
uses moderate uses slight
Environmentally uses high toxic uses low toxic uses non toxic
toxic toxic
friendly component component component
component component 23
Concept Scoring

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3 Concept Selection
Let’s start with the first set of slides

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Concept Testing

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Concept Testing

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Concept Testing

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4 Final Product
Let’s start with the first set of slides

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Product Specification
and Description
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 Specification Metric Unit Own Product

Break Foam Effectively Minutes 8

Foam Compability With Its Fluid

Defoamer’s Form Phase Oil-Based (Aqueous)

pH Optimal in range 7.2 to 12

Withstand Extreme Temperature oC Work optimal in range 20oC to

200 oC

Affordable Price IDR/litre 65.000

Environmental Friendly Yes/No Yes

Packaging Litre Steel Drum

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Category Characteristic Description Category Characteristic Description

Function Break Foam Effectively breaking foam Color Colorless Won’t cause any effect on
in little amount of dosage liquids
and time
Ingredients Fatty acid Defoamer’s surface active
Environmentally Harmless to nature and agent to lower surface tension
Friendly the environment Alcohol

Mechanis Bridging Bioemulsifier To mix defoamer and its

m Dewetting carrier

Bridging Rupturing foam’s film Biodiesel Eco friendly oil-based carrier

Stretching
Retail Price Rp. 65.000,-/litre Affordable defoamer price for

Spreading-Fluid industries

Form Aqueous Can be easily used by Packaging Steel drum Steel drum is tough, reliant

dripped in to the pipeline and economical

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 Product Positioning

Specification Synperonic PE/25R2 Bara Defoamer Stardim S-972 Own Product

Effectively 3 2 3 4

Compability 2 3 4 5

Withstand Extreme 3 3 3 3
Temperature

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 Product Positioning

Specification Synperonic PE/25R2 Bara Defoamer Stardim S-972 Own Product

Eco Friendly 1 1 4 5

Packaging 3 3 3 3

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Conclusion

○ The chosen concept from concept testing is

defoamers for pipeline in liquid form with oil based
system with amides (D)
○ Product Spesification for the product are :
■ Form  Oil-Based (liquid)
■ Price  65.000
■ Enviromentaly Friendly
■ Packaging  Steel Drum

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Thank You!

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