RAJARAJESWARI COLLEGE OF ENGINEERING

KUMBALAGODU, BENGALURU – 560074

DEPARTMENT OF
MECHANICAL ENGINEERING

Internship presentation on
OVERHAULING
OF
DIESEL ENGINES
NAME : INTERNSHIP GUIDE :
MALLIKARJUN Thanuj Kumar M
1RR15ME054 Associate professor
Department of Mechanical
Engineering
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 CONTENTS
 Introduction of NANDI TOYOTA

 Classification of cars

 Toyota Way

 5S Concept

 Service

 Overhauling of engines

 Conclusion
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NANDI TOYOTA

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TOYOTA WAY

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 5S CONCEPT
1.Sort (Seiri) :
Make work easier by eliminating obstacles.

2)Set in order (Seiton):

Arrange all necessary items so that they
can be easily selected for use.
3)Shine/Sweeping (Seiso) :
Clean your workplace on daily basis
completely or set cleaning frequency time
to time.
4)Standardize (Seiketsu):
Develop a work structure that will support
the
. new practices and make it part of the
daily routine.
5)Sustain (Shinseki) :
Not harmful to anyone.

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 Classification of Cars:
Based on space:
1.Single box type:
In this kind of vehicles the Engine,
passenger seats and Cargo space in
Single compartment.

2.Double box type :

In this type of cars the passenger
cabin and engine bay is in different
compartments .
3.Three box type:
In this type of car the passenger
cabin & engine bay & cargo boot is 7

in separate compartments
 Based on style
1. HATCHBACK 3.STATION WAGON

3.STATION WAGON 4.COUPE

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5.SUV
 SERVICE:
Servicing is the most important aspect
of the car maintenance. There are two
types of customer service as follows:-
1.Appointment customer
2.Walk-in customer

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In this department we viewed the various steps
taken by the technician to repair or replace the
damaged parts to make it look brand new.

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Procedural steps followed :

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INTERNSHIP PHOTOS

Lecturing regarding engines

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ENGINE SPECIFICATION
TOYOTA INNOVA 2.5 EV
ENGINE- 2494CC(2.5Lts, 2500cc)
POWER – 100.57BHP @360RPM
TORQENGINE SPECIFICATION
UE-200N-M @1400-3400RPM

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 OVERHAUING OF DIESEL ENGINE
Preparation for engine overhauling
o Arrange all the required tools and equipment’s required for overhauling
o Assemble different size trays for placing various dismantled parts.
o Use cotton cloth for cleaning and use permanent marker for marking various
things.
Dismantling the engine
o Removed the battery .
o Drain all the engine oil and coolants.
o Removed all electrical connections,sensors and wires from all the various
components
o Removed the exhaust manifold and all high pressure pipe line.
o Place them in a tray and mark the tray if required.
o Name and nuts and place them in a tray
o Removed vacuum line and common rail unit.
o Removed the camshaft timing gear..
o Removed the cylinder head mounting bolt in sequence and gasket and nipple.
o Removed the piston and connecting rod assembly also.
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o Numbered the connecting rod bigger end and the piston

After disassemble of Diesel engine

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ASSEMBLING THE ENGINE

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 Using the socket wrench T bar rotated the bolt further for 90˚.
Repeat the same steps for all the piston and connecting rod.
Applied silicon sealing compound to the oil sump and kept it to rest for 2 min.

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Assembling the engine as per the provided
manual under the guidance of Mr. Rao sir

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 After assemble of engine and
assembled engine gets started

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Issuing Certificate

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 CONCLUSION
 During my industrial training, there are many changes from
the point of learning environments and discussion among
colleagues. It can directly increase the dedication and
rational attitude toward us.However, there are still some
weaknesses that can be improved in the future.
 I can conclude that by training in this industry I received a
lot of exposure in the automobile world.
 I would like to thank also the Rajarajeswari College of
Engineering giving students find their own experience with
having Industrial Training like this.

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THANK YOU

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