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490-Root Cause Analysis Revised For Miami 16
490-Root Cause Analysis Revised For Miami 16
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Client name/ Presentation Name/ 12pt - 2
What is a Root Cause
Analysis?
– A Root Cause Analysis seeks to
determine the root cause of an error,
failure, or accident.
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What does Root Cause
Analysis (RCA) do?
Multiple tools, including 5 Types of causes: Apparent and
Whys and Ishikawa Underlying
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Types of Causes in a Car
Accident
Apparent Causes Underlying Causes
–Driver did not hit the brakes –Driver reaction time slow
fast enough to avoid hitting because of lack of sleep the
the car in front of them Why? previous night
Why? –Driver did not get enough
sleep because they were
stuck in the ED until 3 AM,
but still needed to report for
their 7 AM shift
–Driver needed to report at 7
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Why not the Six Whys?
– Asking “Why” five times is generally
sufficient to identify a root cause.
– If you have not discovered a
satisfying root cause after asking
“why” five times, keep going until
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The Washington Monument
The Washington Monument
The chemicals
is deteriorating.
we spray on the
building are very
harsh Because
the bugs
Why? are
attracted
Why? to the
To clean brightest
pigeon Spiders eat the object at
droppings bugs that live
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RCA Team Makeup
– Good RCA Teams often include the
following:
– People involved (directly or indirectly) in the
failure
– Team Leader
– Objective
– Not part of the process
– Experience conducing RCAs
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Problems with the Five Whys
– Although it is a useful tool, the “Five
Whys” does have faults.
– Root cause depends on the group’s knowledge
– Different groups = different root causes
– It can be difficult to know when you have
discovered the real root cause
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The Ishikawa Tool
Start with an explanation of the “problem”
The basic
explanation of
the problem.
I missed my
flight
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The Four M’s
– The Four M’s can help you
remember to consider all of the
aspects of a problem.
– Materials
– Methods
– Manpower
– Machines
I missed my
flight
I missed my
flight
Materials
Apparent Cause 1
Why?
Why?
Why?
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The Ishikawa Tool
With the Ishikawa Tool, we can have
multiple answers each time we ask “why”.
Materials
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The Ishikawa Tool
For each new underlying cause, we ask
why multiple times again….
Materials
Underlying Cause
Why?
Underlying Cause
Why?
Underlying Cause
Underlying Cause “Y”
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The Ishikawa Tool
Sub-divide each cause into sensible
divisions
Keep subdividing by asking “Why?” to get
to more specific causes.
Materials
Ink smudged on my ticket
Nervous about flight
Budget crisis
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The Ishikawa Tool
• Does everything in the “Materials” bone need
to relate to materials?
Materials
Ink smudged on my ticket
Nervous about flight
Budget crisis
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How far down do we drill?
– Keep separating causes into sensible
subdivisions.
– You subdivided enough when the
“branches” are:
– Specific
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The Ishikawa Tool
Machines Materials
Machines Cause 1 Materials Cause 1
Sub-subcause
Materials Cause 2 Sub-subcause
Sub-subcause
Sub-subcause
Sub-subcause
Sub-subcause Sub-subcause
Machines Cause 3
Sub-subcause
The basic
explanation of
the problem.
Sub-subcause
Sub-subcause
Sub-subcause
Manpower Cause 1
Sub-subcause Sub-subcause
Sub-subcause
Sub-subcause Sub-subcause
Methods Manpower
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Exercise: Ishikawa Diagram
– In small groups, create your own
Ishikawa diagram.
– For the purposes of today’s exercise,
focus only on one of the “bones.”
Machines Materials
Machines Cause 1 Materials Cause 1
Su
Sub-subcause
Sub-subcause
bc
bc
au
Su
Su
Su
Sub-subcause
se
se
bc
bc
bc
Sub-subcause
Su use
Su
Sub-subcause
au
Sub-subcause
au
au
bc
bc
se
se
se
Sub-subcause
Sub-subcause Sub-subcause
au
a
Machines Cause 3
se
The basic
explanation of
Methods Cause 1
the problem.
e
Sub-subcause
us
Sub-subcause
Manpower Cause 1
Su
se
Sub-subcause
se
Sub-subcause
se
se
se
au
au
au
au
au
c
c
c
se
se
se
el
el
bc
el
Sub-subcause
bc
lev
Sub-subcause
lev
lev
Sub-subcause
4 th
au
au
4 th
au
4 th
Su
Su
Sub-subcause Sub-subcause
Manpower Cause 2
bc
bc
bc
Su
Su
Su
Sub-subcause
Sub-subcause
Methods Manpower
se
se
au
au
c
c
el
el
lev
lev
4 th
4 th
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Problems with Ishikawa
Diagrams
– The complexity of the tool can be
difficult to know which is the “key”
root cause
– Requires more time
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How do we Fix Common Cause
Variation?
– Common Cause Variation
suggests that your
outcomes are a result of
the process
– If the process does not
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Special Cause (Event
Problems)
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How do we fix Special Cause
Variation?
– Sources of special cause
variation must be
identified and eliminated
– Eliminating a single
special cause does not
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Common vs. Special Cause Variation
Common Cause Special Cause
Variation Variation
–Cause of at least –Attributed to less
85% of the problem than 15% of the cause
–Systems based of the problem
–Improvement usually –Improvement
requires intense requires change by an
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RCA Summary