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SMS Gas Media Presentation23 - 1
SMS Gas Media Presentation23 - 1
GAS MEDIA
JSW : Process Flow
Non - coking coal Iron ore Coking coal Fluxes
Coke oven
Lump ore
Beneficiation
Lump ore
Pelletization
Sintering
Converter
CRM
DRI
Blast furnace
Corex LHF, Billet Caster
EAF
Wire Rod /
Re Bar Mill
Gas media in SMS#3
• Mixed gas
• LPG
• Oxygen
• Nitrogen
• Argon
Gas Media
• Mixed gas:
– Calorific value 1850 Kcal/Nm3
– Mixed gas is sourced from Gas mixing Station by mixing Low and
High calorific by-product gas i.e Blast furnace(750 K Cal/Nm3) and
Cokeoven gas (4400 Kcal/Nm3) in the ratio of 1: 2.2
• Oxygen, Nitrogen & Argon
– O2, N2, Ar are sourced from New Oxygen plant of capacity 1800 TPD
ordered on M/s Praxair India Private Limited(PIPL)
– The location for new oxygen plant will be coming up behind the
existing O2 plants near MSDS road.
• LPG
– Calorific value 11800 kcal/Kg
– Sourced from New LPG station of storage capacity 6 X 25 Tons by the
side of MSDS.
– Supplied by Ms/ TOIPL(M/s Elf)
COST OF FUEL/GAS
Specific gravity=1.28kg/Nm3
Cv=1850~1950Kcal/Nm3
Pr=800mmwc
EFFECT OF CARBON MONOXIDE (CO) ON HUMAN SYSTEM IN DIFFERENT
CONCENTRATIONC IN OPEN ATMOSPHERE
Sl No CO % in air Effects
1 0.005 Imperceptable for 8 Hrs exposure
2 0.01 Imperceptable for 4 Hrs exposure
3 0.02 Mild and frontal headache after 2-3 Hrs of exposure
4 0.04 Nausea and mild frontal headache after 1-2 Hrs of
exposure. Occiptal Headache after 2-3 hrs of exposure.
E. ARGON
• This product is inert as a gas at normal temperature & pressure. It is
colourless, odourless, gas.
• It is used in BOF for hot steel stirring for uniform mixture and in BOF-
CCP lab
B. LPG (Liquefied Petroleum Gas )
MIXED GAS NM3/HR OXYGEN NM3/HR NITROGEN NM3/HR ARGON NM3/HR LPG NM3/HR
Pressure 800MMWC 16 BARG 15 BARG 15 BARG 2 BARG
BILLET CASTER 6515 2000 870 380 343 159.2 34.8 21.2 80 60
TOTAL 17585 9055 13120 8020 35600 1751 515 311 80 60
CALCULATED PIPE
SIZING Dn mm 752 180 296 36 42
The new BRM pipe size and flow considered by SMS#3 in the common
network for SMS#3 & Bar mill which meets the requirement given by Bar
mill
Mixed
Dia 1400
8500 MM
Section B-B SMS-3 MEDIA PIPES
Steam
LPG
At SMS-3 TOP Dia
250 Dia
150
Ar
Dia
O2
Dia
N2
Dia
80 200 300
Mixed
Dia 1400
16800~17000 MM
SMS#3 MEDIA DETAILS
GAS SMS3 DRI
FLOW NM3/HR DIA MM FLOW NM3/HR DIA MM