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  • Systematic Approach

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    Neil Misra
    19 views17 pages
    1. The document outlines the steps for developing an optimal facility layout, including defining goals, departments, relationships, space requirements, and developing alternative layouts. 2. Key steps are evaluating alternative layouts and selecting the best based on factors like operations, space constraints, and practical limitations. 3. The example shows analyzing a food processing facility's activities, material flows, and space needs to develop relationship diagrams and layout alternatives.

    Original Description:

    Cal Poly IME 443

    Original Title

    SLP

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    1. The document outlines the steps for developing an optimal facility layout, including defining goals, departments, relationships, space requirements, and developing alternative layouts. 2. Key steps are evaluating alternative layouts and selecting the best based on factors like operations, space constraints, and practical limitations. 3. The example shows analyzing a food processing facility's activities, material flows, and space needs to develop relationship diagrams and layout alternatives.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    19 views17 pages

    Systematic Approach

    Uploaded by

    Neil Misra
    1. The document outlines the steps for developing an optimal facility layout, including defining goals, departments, relationships, space requirements, and developing alternative layouts. 2. Key steps are evaluating alternative layouts and selecting the best based on factors like operations, space constraints, and practical limitations. 3. The example shows analyzing a food processing facility's activities, material flows, and space needs to develop relationship diagrams and layout alternatives.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 17

    Develop Layouts

    Systematic Approach
    Know the
    Operations
    1. Define Problem or Goals
    2. Define Departments
    3. Define Relationships Alternative
    4. Space Requirements solutions

    5. Develop Alternative Layouts


    6. Evaluate Layouts Decide best
    7. Select Layout layout

    8. Define/Install/Maintain
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Input Data
    • Interviews
    • Existing drawings
    • Parts Lists
    • Route Sheets
    • ….
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Relationship Diagram
    Actvitiy Relationship Chart

    Roasting
    I
    Canning A
    A A
    U U
    Degassing U
    U A
    I I U
    GB Storage U
    U E I
    U O U
    Grinding U E U
    U U
    I U I
    Flavoring U U
    U U
    U U
    U U
    Labeling U U
    I U
    U U
    Can Storage Relationship Key
    U U A - Absolutely Necessary
    FG Storage U E - Especially Important
    E I - Important
    Shipping O - Ordinary
    U - Unimportant
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Space Requirement
    Department Sq ft
    Roasting 1000
    Canning 250
    Degassing 350
    GB storage 500
    Grinding 800
    Flavoring 200
    Can Storage 1200
    FG Storage 1400
    Shipping 800
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Space Relationship Diagram

    Roasting
    Degassing

    Flavoring

    Canning
    Grinding
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Practical Considerations
    • Columns
    • Shape of the building
    • Individual desires
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Develop Layouts

    Block Diagrams
    Degassing
    Roasting

    Flavoring

    Grinding Canning
    Develop Layouts
    Input data

    Flow of Activity
    Analysis

    Material Relationships
    Relationship
    Diagram

    Space Space
    Requirement Available
    Space
    Relationship
    Diagram
    Search

    Modifying Practical
    Considerations Limitations
    Develop
    Layout
    Alternatives
    Evaluation

    Evaluation
    Use SLP to develop a layout for a new factory. The following information is available.

    Parts traveling to/from departments per week


    Square Footage
    Required in each department To/From Raw Quality Assembly Storage Shipping
    Mat’l
    Raw Mat’l 30000
    Raw - 300 50 0 -
    Quality 3000 Mat’l
    assembly 60000 Quality 300 - 500 30 0
    Storage 10000 Assembly 20 50 - 500 -
    Shipping 15000 Storage 0 40 100 - 500
    Shipping - 20 0 200 -

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