Professional Documents
Culture Documents
Coatings
Presented by:
Jayson L. Helsel, P.E.
KTA-Tator, Inc.
1
Learning Objectives
Comprehension of the webinar will enable the
participant to:
• Intumescent Coatings:
– Are categorized as SFRMs
– Similar to conventional coatings
– Have unique fire resistant properties
Intumescent Coatings
• Performance ratings
– Coatings rated by how long steel is
protected at specified thickness
– Ratings from 1 to 3 hours (at 30 minute
intervals
– Specific to shape/size of steel,
e.g. W10 x 49 column
Fire Resistance
Classifications
• Underwriters Laboratories (UL) is
recognized authority that evaluates and
approves intumescent coatings for a
certain classification and fire rating
• Certifications can be verified online at
www.ul.com
Fire Resistance
Classifications
• Certifications are “design” specific by
coating manufacturer
• Numbering system defines an
alphanumeric design number
Fire Resistance
Classifications
• Beams
– W, M or S shaped steel sections (AISC)
– Minimum beam size for fire resistance is
expressed as W/D ratio
• W = weight of beam per lineal foot
• D = perimeter of protection material
– Beams of same configuration with greater
W/D ratio may be used in design
Fire Resistance
Classifications
• Columns
– Minimum column size and configuration
specified in X and Y series designs
– Same hourly rating applies when section with
equal or greater W/D ratio is substituted for
same configuration
Fire Resistance
Classifications
• Beams and Columns
– Required coating thickness increases as
weight of steel decreases
• Lighter steel heats up more rapidly and requires
more protection
Fire Resistance
Classifications
• ANSI/UL 263
– Used for resistance to cellulosic fire (e.g.
combustion of wood or building materials)
– Slower rise in temperature
• 1000 F at 5 min.; 1550 F at 30 min.; 1700 F at 60
min.; 1925 F at 180 min.; 2000 F at 240 min.
– Interior and exterior exposures
Fire Resistance
Classifications
• ANSI/UL 263 Classified Coatings
– Typical use for structural steel in commercial
structures
Fire Resistance
Classifications
• ANSI/UL 1709
– Used for resistance to a hydrocarbon fire
– Rapid rise in temperature
• 2000 F at 5 minutes
– Interior and exterior exposures
• Environmental tests include, accelerated aging,
high humidity, salt spray, thermal cycling for
exterior exposure
Fire Resistance
Classifications
• ANSI/UL 1709 Classified Coatings
– Typical use for steel structures at
petrochemical facilities, e.g.
• Chemical plant
• Refineries
• Offshore oil platforms
Other Approvals
• Intumescent coatings may also need
approval by city building codes
• Coating manufacturers should provide
approvals as applicable
Generic Coating Types
• Intumescent coatings are generally the
following generic resin types:
– Acrylic/vinyl
– Epoxy
• Intumescents are also generally
categorized as “thin-film” or “thick-film”
coatings
Generic Coating Types
• Acrylic/vinyl
• Thin-film coating
• Solvent or water-based
• Single component
• Typically rated under UL 263
Generic Coating Types
• Acrylic/vinyl
• Applied in several coats
• Time-frame for a complete application may span
several days
• Additional time may be needed before application
of any required exterior finish coat.
Generic Coating Types
• Epoxy
• Thick-film coating
• Applied by plural component spray equipment in
one or two coats
• Rapid cure
• Typically rated under UL 1709
Generic Coating Types
• Epoxy
• May require mesh reinforcement (e.g. metal,
fiberglass, carbon)
• Typically requires the use of applicators licensed or
approved by the coating manufacturer
Generic Coating
Comparison
Coating Type Required Number of Recoat Time Time to
Thickness Coats (between Finish Coat
(mils) coats) @50F @50F
Solvent based 130 5 24 hours 25 days
acrylic
• Questions?