INSTALLATION AND MAINTENANCE OF AIR

CONDITIONING SYSTEM

• Safety

• Tools

• Measuring Instruments

• Window Air Conditioning

• Split Air Conditioning

SAFETY EQUIPMENT
SAFETY SIGNS
Safety signs
PRECAUTIONS WHILE INSTALLATION
TYPES OF FIRE
TYPES OF EXTINGUISHER
TOOLS
• Philips Head Screw Drivers
• Electric Drill
• Flaring Tool
• Swaging Tool
• Pinching Tools
• Pipe Bending Tool
• Tube Cutter
• Electronic Detector
 TOOLS
• Philips Head Screw Drivers

• Electric Drill
TOOLS

• Flaring Tool

• Swaging Tool
TOOLS
• Pinching Tools

• Pipe Bending Tool

TOOLS
• Tube Cutter

• Electronic Detector
WINDOW AIR CONDITIONING
WORKING PRINCIPLE
COMPONENTS OF WINDOW AC
INSTALLATION OF WINDOW AC
• Measure the length and width of the room
• Measure the size of the window where to install ac approx. 65*45 cm
• Window must have suitable strength to withstand the ac
• The power socket should be near to ac
• Matching of serial no and slip with the package has to be done
• Lay down a mat and unbox the package
• Match and put the components one by one from package on mat
• Please ensure that all the components are in good condition
TOOLS REQUIRE DURING INSTALLATION
MATCH THE COMPONENTS
 INSTALLATION OF WINDOW AC

MARKING DRILLING WALL ANCHORING FIXING ANGLE

BRACKET

PLACING CABINET ALIGNMENT FIXING AC STARTING AC

MAINTENANCE OF WINDOW AC
• General Observation
• Maintenance Of Refrigerant Piping
• Maintenance Of Blower Fan
• Check Electrical Components
• Maintenance Of Condenser And Compressor
• Inspection And Testing After Maintenance
MAINTENANCE OF WINDOW AC
General Observation

 Checking AC working

 Check the power supply with multimeter

 Checking Of Condenser Drain Pipe clearance by opening the pipe and pouring water

 Clean The Air Filter by opening the front grill with brush

 Observe The Operation Of Window AC

MAINTENANCE OF REFRIGERANT PIPING

• Taking out the internal unit from the

cabinet
• Check The Refrigerant Piping For
Leakage by Electronic detector
• Move the detector along with the
copper pipe line
• Any leakage of refrigerant blinks the
detector
• Mark the point and pierce the pipe
with piercing tool
• For sealing the leakage use easy seal
which get solid in air
Maintenance Of Blower Fan
• Check Blower Alignment With Motor Shaft
• Rotate blower manually
• If blower is wobbling tighten the shaft allen
screw
• Check
• Check Blower Motor Smooth Operation for
blower damage
• Check The Current Drawn By Blower Motor
by using multimeter
Check Electrical Components
• Check The Thermostat Operation located in
evaporator
• Take out the control box by opening side plate
• Connect the main switch on
• Put the temp control in coolest setting
• With multimeter in volt setting check the
thermostat terminal it display 0.0 means it is
good
• If meter tells above zero than thermostat is
faulty
Check Electrical Components

• Check The Power Supply and fuse with

multimeter

• Check the earthing connection screws

• Connection of terminal should be tight

Maintenance Of Condenser And Compressor
• Clean the condenser fins regularly
with brush or vacuum cleaner
• Check the compressor terminal
connection and its insulation
• Check the current drawn by
compressor by using clamp meter it
must show 10-11 amp
• Alignment of condenser fan by
checking O-ring
 SPLIT AIR CONDITIONING

• Introduction to Split AC

• Working of Split AC

• Components

• Installation of Split AC

• Maintenance of Split AC
 INTRODUCTION TO SPLIT AC
A split air conditioner consists of two main parts:
The outdoor unit and the indoor unit.
• The outdoor unit
 The outdoor unit is installed on or near the wall outside of the room or space
that you wish to cool.
This unit houses the compressor, condenser coil and the expansion coil or
capillary tubing.
• The indoor unit
The indoor unit is installed inside the space or room where we want to cool it
This unit houses the evaporator, blower fan, remote control unit, air filter.
VAPOUR COMPRESSION CYCLE OF AIR
CONDITIONER

Compressor

Condenser
Evaporator

Expansion device
 Installation of Split AC
Indoor Unit Installation
• The wall should be strong enough to take the load of ac
• The wall clearance should be 1 foot from side, 6 inch from top
And 7.5 feet from the ground
• The maximum distance from indoor and outdoor is 15m
• Take out the appliances from the package and put on the mat
• Match the components
 Installation of Indoor Unit

MARKING DRILLING WALL ANCHORING PIPE DRILLING

FIXING BRACKET ALIGNMENT FIXING AC PLUG IN

 Installation of Outdoor Unit

MARKING DRILLING WALL ANCHORING FIXING BRACKET

FIXING GROMMET PLACING ATTACHING TUBES

 General Observation
• Observe The Working Of Indoor Unit
• Checking Of Condenser Drain Pipe
• Clean The Air Filter
 Maintenance Of Electrical Components

• Check The Thermostat Operation

• Check The Control Panel

• Check The Current Drawn By Blower Motor

• Check The Power Supply For IDU

Refrigeration System
 Components Of Refrigerator

• COMPRESSOR

• CONDENSER

• EXAPANSION DEVICE

• EVAPORATOR
 MAINTENACE OF REFRIGERATOR

• Maintain A stay Level

• Check Gasket
• Faulty Door Switch
• Clear The Freezer Vents
• Keep Drain System Unclogged And Dirt Free
• Maintenance Of Condenser
• Check Operation Of Thermostat And Deforest System
• Check For Interior Temperature Refrigerant Level
 MAINTENACE OF REFRIGERATOR

FAULTY GASKET CHANGE WITH FAULTY DOOR SWITCH CHECK VENTS SHOULD BE CLEAR FROM
NEW ONE CONTINUITY FOR TESTING OBJECT

KEEP DRAIN SYSTEM UNCLOGGED KEEP CONDENSER SYSTEM CHECK OPERATION OF THERMOSTAT
AND DIRT FREE UNCLOGGED AND DIRT FREE AND DEFOREST SYSTEM BY
CONTINUITY TEST
THANKING YOU!

ARVIND KUMAR
RAC TRAINER