CASE STUDY

FLOTATION REAGENT UNIT

TEAM PRESENTATION
TEAM BUILDING
FIRST MEETING
WORK PLANNIFICATION
 Flotation Reagent Unit : Planning

Gantt Diagram
Enviromental basic report
PFD Review Process
Preliminary Risk Analysis
One Instrument Datasheet Civil
Control System Strategy
Instrument Index List Mechanical
Basis of Design
Electrical
Piping Material Specification Update
Plot Plan Optimization Instrumentation
Tasks

Electrical Calcualtions
SLD Safety in design
Electrical Equipment List
Equipment Drawings Envirement
Equipment Datasheets
Technical Bid Analysis
Tank and equipment Foundations Design
Datasheets
PID
PFD
8/23 8/28 9/2 9/7 9/12 9/17
Axis Title

Duration(days)
PROJECT OVERVIEW
• The project scope is to bluid a new flotation reagent unit. And given the data
provided, each discipline should provide the required delivrables and that by
enhacing the coordination between all diciplines.
 Flotation Reagent Unit : Main Tasks

Safety in Design Process Civil Mechanical

+Complete PFD +Tank sizing

+Complete PID
+Complete Equipement +pump sizing
Data Sheet

Instrumentation
Enivrement Piping Electrical
and control

+Review the PFD +Equipment list

Instrumentation
+Complete the +Power balance
+ Index list
Environmental Basic +transformer sizing
+Basis of dosing
Report +SLD
+Architecture
+Datasheet ICC+ Cable Sizing
COMPLETED TASKS
Envirenement (PFD Overview)
Basis of Design PFD
Safety in Design
COMPLETED TASKS
Basis of Design
Piping (PMS / Plot Plan)
+ PID
Electrical ( Electrical equipement power )
PFD

• Complete the missing pumps in the Phosphoric acid 54%, Amine

100% and Phosphoric Esther 100% storage Tank.
• Extract the installed power value for each of the electrical
equipments (Pump motors, Heaters)
• Add the missing drainage valves for pumps
COMPLETED TASKS
Basis of Design Datasheets : Mechanical
+ Amine Agitaiton Tank Amine Tank sizing
PFD Amine Un-loading Pump Amine Pump sizing
ELECTRICAL
Process + Equipment List Power balance 90%
Mechanical (Power KW)

1048 loads + 4 Lighting= 1053KVA

Transformers sizing 90%

20%+ 25% +3% =1600 KVA

SLD 80%

Icc, cable sizing 10%

ELECTRICAL
Process + Equipment list Power balance 90%
Mechanical (Power KW)

1048 loads + 4 Lighting= 1053KVA

Transformers sizing 90%

20%+ 25% +3% =1600 KVA

SLD 80%

Icc, cable sizing 10%

INSTRUMENTATION
Process PIDs Index Equipment list 90%

Basis of design 10%

Control Architecture 0%

Datasheet 0%
TASKS
Process (PFD reviewed)
PFD Review
Safety in Design

Basis of Design
+
PFD
+ Environmental Environmental Impact Study
Geotechnical report Basic Report
+
bibliographic
studies