TEXTILE INTERNSHIP

Siyaram,s

 ANURAG VERMA
SEM – V
 SHASHANK ROHIT
BATCH (2017-2021)
▪ Siyaram,s Podar Group of Companies
▪ Founded in 1954
▪ Suiting, Shirting and Ready-made Garments
▪ 27.5 Million meters of fabric
▪ 1 lakh retail outlet, 170 brand showroom
▪ 4% share of textile market
▪ ISO 9001:2008
 DEPARTMENTS

Production Service Designing

Quality Sampling SCM

Control
DYEING
 DYEING UNIIT G1

Raw material Shade

Sampling Quality Assurance
Storage Development

Packaging &
Yarn Twisting Winding Dyeing
Dispatching

700 Tons
Waste water
Treatment Monthly
 DYEING

Parameters Wool Polyester

pH 4.5-5 4.5 Wool and polyester cannot be dyed

together as they have different
Temperature 90 0C 1200C properties and affinity to different
dyes.

Metal Complex
Dye Acid Dyes Disperse Dyes
Reactive Dyes
The overall dyeing process takes
about 3-4 hours.
Time 30 minutes (only 15 minutes (only
dyeing) dyeing)
 DYEING

YARN STORAGE

▪ 1600 Tons YARN SUPPLERS:

▪ Arranged A/c to
count and type 1. Reliance, Vishal, Alok Industries,
▪ 40 tons material Garden Silk, Jay shree Textile
movement
▪ Polyester, Cotton,
Viscose, Wool,
Linen, Poly-
cotton, Cotton
lycra
 DYEING

WINDING Twisting

• Winding on • Cops winder

perforated Cones Machine
• Rectangular • Air Flotation
Package • Brightens and
• Cones texturize the yarn
• To remove thick and
thin places
 DYEING

Shade
Development Dyeing

▪ Auto Dispenser • 100 Tons Capacity

▪ 36 Powder dye and
84 liquid dye
▪ Automatic cleaning
system
 DYEING

Hydro-extractor Radio Frequency

Drier

• Speed 1700 RPM

• 100 Tons Capacity
• 10 min to extract
water
 SPACE DYEING

The machine used in the process of piece dyeing

is categorized into three types:

• The dyeing of fabric after weaving is known as

piece dyeing.

• At Raymond, piece dyeing is done by batch

process using soft-flow machines.

•For Poly - •For •For

SOFT Wool Viscose Polyester
JET
FLOW JIGGER
MACHINE •(120-130) DYEING •For and
metre Polyester •Viscose
 DYEING

Inspection:
Waste Water Treatment:
1. UV Checking
1. Equalization
2. Packing
2. Reaction Tank
3. Magma Block
4. Clarifier Tank
5. Supernant Tank
6. Slug Slump
7. Aeration
WEAVING
 WEAVING

Winding Warping

The process of formation of

fabric with interlacement of Drawing in
warp and weft yarns using a
Knotting
machine called loom.

Loom
Gaiting
Operation
 WEAVING

• 11 machines Warping machines:

• 600 RPM 1. Sectional warping machines
• Max Width 2. Direct warping machines
190 cm
• 600-800 m/s Drawing and drafting: • Manual and
• 800 cones Automatic
Warp ends are passed through the
• 30,000 ends per
drop wires and headles of the day
harness frames and dents of the • 170 rpm
reeds by drawing process.. • 300-500 dents

 Knotting: Dressing of old warp sheets over

new warp sheets by clamp knotting.
 Gaiting: drawn beam is mounted on a loom.
 LOOM SPECIFICATION

1. Rapier: Mainly Used for Suiting

Total No. of Looms = 248 2. Air jet machines: Used For blends
3. Jacquard: Can control 10,000 Ends

Jacquard Rapier Airjet

54
Number 116
78

350
500
Speed (RPM)
700

0 100 200 300 400 500 600 700

 FABRIC STRUCTURE

Body

Tape Selvedge Name Selvedge (Monogram)

Daily Production
The construction obtained post weaving has three parts: 28,000 meter
Name Selvedge, Body and Tape selvedge.
 MENDING

Fabric is checked on both the front and back sides, i.e.,

100% inspection.

4 Point :
General Mending includes:
1. 18 Fault in 100 Sq./m- Rejection
1. Nods pulling and relaxing 2. 6 Inspection machine
2. Trimming of Nods and tails 3. 60 Mending Table

3. Wrong end – correct end is inserted

4. Broken pick – refilling by needle
5. End missing – refilling by needle
FINISHING
 FINISHING

Four parameters to • Pre-treatment

maintain the production Process
and produce quality • Singeing
product • Scouring
Men • Calendaring
Machine • Heat setting
Method • Stenter
Motion • Lab testing
 FINSHING

Objectives of Singeing
• Better Dyeing Characteristics SINGEING
• Improved Visibility of Fabric
• Less Pilling
• Decreased Contamination through removal of Fluff

Plate Singeing
Speed 100 m/min
Roller Singeing
Temperature 90 C
Gas Singeing
2 machines
 FINSHING

Objectives of Singeing
• Remove Unwanted Ash, Wax, Mineral Compounds, SCOURING
Oil, Greses
• Batch processing
• Alkaline Agents : Sodium Hydroxide, Potassium
hydroxide, Sodium Carbonate
• Surfactants
• Emulsion Scouring Agents
26/25 Machine
Jet & Jigger
90 C
Messer Machine
2 machines
Combisoft & super Volex machine
 FINSHING

Objectives of Singeing
• Passing between heated roller CALENDERING
• To make fabric surface flat
• To impart lustre

3/3/1 Machine
Calendaring
130-180 C
Comfit
No of Bowls 3
Zero-Zero
 FINSHING

Objectives of Singeing
• Remove Bowing & Skewing
• Drying of Fabric
HEAT SETTING
• Improve Strength of the Fabric
Stenter
1st 90
2nd 98
3rd 101 5 Machine
4th 113
5th 115 110 C
6th 107
7th 12 32 RPM
8th 106
8 Chamber
 ALL WOOL FINISHING PROCESS

Singeing Heat Grey Rope

Brushing
Setting scouring Washing

Rope
SFI Damping Formula
opening

calendaring TMT/ KD
 POLY WOOL FINISHING

Cimi machine Stenter 1 Singeing Rope Washing

Rope opening Stenter 2 SFI shearing

Damping Formula calendaring TMT/KD

 POLY-VISCOSE FINISHING

Grey stage Grey Spotting Heat setting Singeing Jigger

PACKAGING
 FOLDING

After finishing, the fabric is sent to the folding

 Batch number, piece number, width,
department. The folding of the fabric is carried
weight, quality and the quantity for
out according to the requirements of the civil
each roll is mentioned on a flag
and exports market.
attached to the package.

Minimum length of each package: 15m

 Different qualities have different
Minimum Tube roll length: 20m flags. Then, selvedge stamping, hand
Maximum length: Depends on the customer rolling and top-end stamping is done.
 WAREHOUSE

 For shipment, they are packed

with HDPE (High Density Poly
Ethylene) bags by the packing
machine.
 There are various Zones in the
warehouse which enables
efficient management of the large
quantity of fabrics.
 DESIGNING

Design Sample
Determining the quality,
pattern and color types of the
fabrics to be produced for
various markets, every season.

Approval Final Order

 DESIGNING

Domestic production is
Factors influencing attended one season 30,000 combinations are
Designing prior to delivery while developed every year.
that for export is one
year before hand.
1.Weave Depending upon season,
2.Fiber Count The new designs or the demand and requirement
development done are the quality, pattern and
3.Micron based on internal color of the fabric is
4.Blend forecasting done at decided.
Raymond.
 SAMPLING

RECTIFY
NO
SHADE

BLENDING RECOMBING APPROVAL

YES SPINNING WEAVING MENDING

Fabric construction, draft, peg plan, shade, warp-weft arrangement, yarn count, twist direction,
TPI and other specifications are decided before bulk production
 SAMPLING

Machines in
Bulk production takes After the sample Sampling
45- 60 days while production, all
sample production Department:
samples of the  Defelter
takes only 7-10 days. designs developed are  Gill Box
displayed in the  Combing

Sample can be Vendor’s Meet which  Roving Frame

prepared in 1 day too. is held twice in a year.  Ring Frame

 Ply Winding
 TFO
 CCI machine
 QUALITY CONTROL

The standards followed by the Quality Control laboratory at Raymond are ASTM,
AATCC, ISO and JIS.
The machines have been purchased from various manufacturers across the globe.
TESTING
 QUALITY CONTROL

Strength Tester ICI Pilling Tester

Blend Composition Light Fastness Tester
Wrap Reel Martindale Abrasion Tester
GSM Sublimation Tester
Twist Crock Meter
Yarn Count Stretch Board
Tensile Strength
THANK YOU
 POLY WOOL FINISHING

Cimi machine Stenter 1 Singeing Rope Washing

Rope opening Stenter 2 SFI shearing

Damping Formula calendaring TMT/KD