PL ANT L AYOUT

PROCESS FLOW
DEPARTMENTS
• Merchandising Department
• Product Development
• Planning Department
• Fabric Store
• Trims Store
• Cutting Department
• Sewing Department
• Finishing Department
• Quality Assurance
• Ware house
• Industrial Engineering,
• Maintenance Department
• Human Resource & Administration Department
• Information Technology Department
• Training Department
 PROCESS FLOW
Order Product Order Production Pre-
receive Mercha Production
d from confirmat Merchandi
Sample
SSAL ndising ion sing

Sewing Fabrics &

Quality Cutting Cutting
Sewing Quality Trims
Checking Department
Departme Checking Departm
nt ent

Finishing
Finishing
Quality Shipm
Departm Packing Warehouse
Checkin ent
ent
g
5
 Receive Order
Production File Planning and Consumption Fabric issue Fabric issue
and Material Marker calculation and prepare and prepare
Confirmation Making against BOM Lay Report Lay Report
1 2 3 4 5

Cutting
Department
1
9 8 7 6
0
Panel
Issuing to the Random Auto cutting Lay Scheduling and
Inspection Laying the fabric
sewing Inspection and
and then according to it.
department and Bundling Numbering
Fusing 7
 SEWING DEPARTMENT
Type of
machines used Type of feed used
in sewing line:
for production ➔ Jacket:
● SNLS 85-90 ● Drop Feed
● Bartack W/S ● Differential
● Buttonhole ➔ Trouser: Feed
● Button 48-53 ● Puller Feed
Attach W/S ● Needle Feed
● Blind Hem ● Unison Feed
● Zig-zag ● Belt feed
● Basting oType of bed used in ● Carriage Feed
● Auto-Welting sewing table: ● Clamp/ Rail
● Auto-Dart o•Flat bed type Top Feed
● SNCS o•Raised bed type ● Manual Feed
● Overlock o•Cylinder bed type
o•Post bed type
5/20/2019 8
 JACKET SEWING
FRONT
➔ SAM of
basic
jacket: 68-
75 min.
LINING SLEEVE &
COLLAR
➔ No. of
operations:
95-110

ASSEMBLY
5/20/2019 9
JACKET FINISHING (70 PCS/HRS)
● Accountability
● Washing
● Sleeve Pressing
● Elbow Pressing
● Front Pressing
● Lining Pressing
● Collar Pressing
● Shoulder Pressing
● Back Pressing
● Nipping
● Blocking
● Touch Up
● Button Attach
● Lapel Pressing
● Inspection
● Packaging
 Barcode Size Allotted
Dump Assortment rack
2 4 6
1 3 5 7
Production
BOM File Scanning Manual
Rack
Point Counting
Warehouse Update
Dispatch Loading into the Internal/External Tracking
container Audit System
12 1
14 8
11 0
13 9
Email Packing GOH/ Carton
11
Packing List List