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DC Choppers

Power Electronics by Prof. M. Madhusudhan Rao 1


Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Introduction
• Chopper is a static device.
• A variable dc voltage is obtained from a
constant dc voltage source.
• Also known as dc-to-dc converter.
• Widely used for motor control.
• Also used in regenerative braking.
• Thyristor converter offers greater efficiency,
faster response, lower maintenance, smaller
size and smooth control.
Power Electronics by Prof. M. Madhusudhan Rao 2
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Choppers are of Two Types
 Step-down choppers.
 Step-up choppers.
 In step down chopper output voltage is less
than input voltage.
 In step up chopper output voltage is more
than input voltage.

Power Electronics by Prof. M. Madhusudhan Rao 3


Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Principle Of
Step-down Chopper
Chopper
i0
+

V R V0


Power Electronics by Prof. M. Madhusudhan Rao 4
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• A step-down chopper with resistive load.
• The thyristor in the circuit acts as a switch.
• When thyristor is ON, supply voltage appears
across the load
• When thyristor is OFF, the voltage across the
load will be zero.

Power Electronics by Prof. M. Madhusudhan Rao 5


Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
v0
V

Vdc

t
tON tOFF
i0

V/R
Idc
t
T

Power Electronics by Prof. M. Madhusudhan Rao 6


Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Vdc  Average value of output or load voltage.
I dc  Average value of output or load current.
tON  Time interval for which SCR conducts.
tOFF  Time interval for which SCR is OFF.
T  tON  tOFF  Period of switching or chopping period.
1
f   Freq. of chopper switching or chopping freq.
T
Power Electronics by Prof. M. Madhusudhan Rao 7
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Average Output Voltage
 tON 
Vdc  V  
 tON  tOFF 
 tON 
Vdc  V    V .d
 T 
 tON 
but    d  duty cycle
 t 
Power Electronics by Prof. M. Madhusudhan Rao 8
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Average Output Current
Vdc
I dc 
R
V  tON  V
I dc    d
R T  R
RMS value of output voltage
tON
1
VO   v dt
2
o
T 0

Power Electronics by Prof. M. Madhusudhan Rao 9


Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
But during tON , vo  V
Therefore RMS output voltage
tON
1
VO  
2
V dt
T 0

2
V tON
VO  tON  .V
T T
VO  d .V
Power Electronics by Prof. M. Madhusudhan Rao 10
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Output power PO  VO I O
VO
But IO 
R
 Output power
2
V
PO  O

R
2
dV
PO 
R
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effective input resistance of chopper
V
Ri 
I dc
R
Ri 
d
The output voltage can be varied by
varying the duty cycle.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Methods Of Control
• The output dc voltage can be varied by the
following methods.
– Pulse width modulation control or constant
frequency operation.
– Variable frequency control.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Pulse Width Modulation
• tON is varied keeping chopping frequency ‘f’ &
chopping period ‘T’ constant.
• Output voltage is varied by varying the ON
time tON

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V0
V

tON tOFF

t
T
V0

t
tON tOFF
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Variable Frequency Control
• Chopping frequency ‘f’ is varied keeping either
tON or tOFF constant.
• To obtain full output voltage range, frequency
has to be varied over a wide range.
• This method produces harmonics in the output
and for large tOFF load current may become
discontinuous

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
v0
V

tON tOFF
t
T
v0

tON tOFF
t
T
Power Electronics by Prof. M. Madhusudhan Rao 17
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Step-down Chopper
With R-L Load
Chopper
i0
+
R

V V0
FWD L

E

Power Electronics by Prof. M. Madhusudhan Rao 18
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When chopper is ON, supply is connected
across load.
• Current flows from supply to load.
• When chopper is OFF, load current continues
to flow in the same direction through FWD due
to energy stored in inductor ‘L’.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Load current can be continuous or
discontinuous depending on the values of ‘L’
and duty cycle ‘d’
• For a continuous current operation, load current
varies between two limits Imax and Imin
• When current becomes equal to Imax the
chopper is turned-off and it is turned-on when
current reduces to Imin.
Power Electronics by Prof. M. Madhusudhan Rao 20
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
v0 Output
voltage
V
tON tOFF
t
T
i0 Output
Imax current

Continuous
Imin current
t
i0 Output
current
Discontinuous
current
t
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Expressions For
Load Current
iO For Continuous Current Operation
When
Chopper Is ON (0  t  tON)

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
i0
+
R

V V0
L

E
-
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
diO
V  iO R  L E
dt
Taking Laplace Transform

 RI O  S   L  S .I O  S   iO  0   
V  E
S S
At t  0, initial current iO  0   I min
V E I min
IO  S   
 R R
LS  S   S 
 L L
Power Electronics by Prof. M. Madhusudhan Rao 24
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Taking Inverse Laplace Transform
V E  
 R
  t  
 R
 t
iO  t   1  e  L
  I min e  L
R  
This expression is valid for 0  t  tON ,
i.e., during the period chopper is ON.
At the instant the chopper is turned off,
load current is iO  tON   I max
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
When Chopper is OFF
i0

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
When Chopper is OFF  0  t  tOFF 
diO
0  RiO  L E
dt
Talking Laplace transform

0  RI O  S   L  SI O  S   iO  0   
E 

S
Redefining time origin we have at t  0,
initial current iO  0 
I max
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
I max E
 IO  S   
S
R  R
LS  S  
L  L
Taking Inverse Laplace Transform
R
 t E R
 t 
iO  t   I max e L
 1  e L

R 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
The expression is valid for 0  t  tOFF ,
i.e., during the period chopper is OFF

At the instant the chopper is turned ON or at


the end of the off period, the load current is
iO  tOFF   I min
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
To Find I max & I min
From equation
V E  
 R
  t  
 R
 t
iO  t   1  e  L
  I min e  L
R  
At t  tON  dT , iO  t   I max
V E  
dRT
 
dRT
 I max  1  e
L
  I min e
L
R  
Power Electronics by Prof. M. Madhusudhan Rao 30
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
From equation
R
 t E R
 t 
iO  t   I max e L
 1  e L

R 
At t  tOFF  T  tON , iO  t   I min
t  tOFF  1  d  T
Power Electronics by Prof. M. Madhusudhan Rao 31
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT


1 d  RT

1 d  RT 
E
 I min  I max e L
 1  e L 
R  
Substituting for I min in equation
V E  
dRT
 
dRT
I max  1  e L

 min
I e L
R  
we get,
 
dRT

V 1  e L  E
I max 
R  
RT  R
 1  e L 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Substituting for I max in equation

1 d  RT  
1 d  RT 
E
I min  I max e L
 1  e L 
R  
we get,
 
dRT
V  e  1 E L
I min  
R L RT  R
 e  1 
 I max  I min  is known as the steady state ripple.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Therefore peak-to-peak ripple current
I  I max  I min
Average output voltage
Vdc  d .V
Average output current
I max  I min
I dc approx  
2
Power Electronics by Prof. M. Madhusudhan Rao 34
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Assuming load current varies linearly
from I min to I max instantaneous
load current is given by

iO  I min 
 I  .t
for 0  t  tON  dT 
dT
 I max  I min 
iO  I min   t
 dT 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
RMS value of load current
dT
1
  0 dt
2
I O RMS  i
dT 0

 I max  I min  t 
2
1
dT

I O RMS  
dT 
0
 I min 
 dT
 dt

 2  I max  I min  2 2 I min  I max  I min  t 
dT 2
1
I O RMS  
dT 
0
 I min  
  dT
 t 
 dT
 dt


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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
RMS value of output current
1
 2  I max  I min  
2 2
I O RMS    I min   I min  I max  I min  
 3 
RMS chopper current
dT
1
  i dt
2
I CH 0
T 0

2
  I max  I min  
dT
1
I CH 
T 0  I min   dT  t  dt
 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1
 2  I max  I min  
2 2
I CH  d  I min   I min  I max  I min  
 3 
I CH  d I O RMS 
Effective input resistance is
V
Ri 
IS
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Where
I S  Average source current

I S  dI dc

V
 Ri 
dI dc
Power Electronics by Prof. M. Madhusudhan Rao 39
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Principle Of Step-up Chopper

I L D
+
+ 

L
C O VO
V A
D
Chopper


Power Electronics by Prof. M. Madhusudhan Rao 40
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Step-up chopper is used to obtain a load
voltage higher than the input voltage V.
• The values of L and C are chosen depending
upon the requirement of output voltage and
current.
• When the chopper is ON, the inductor L is
connected across the supply.
• The inductor current ‘I’ rises and the inductor
stores energy during the ON time of the
chopper, tON.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When the chopper is off, the inductor current I
is forced to flow through the diode D and load
for a period, tOFF.
• The current tends to decrease resulting in
reversing the polarity of induced EMF in L.
• Therefore voltage across load is given by

dI
VO  V  L i.e., VO  V
dt
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• A large capacitor ‘C’ connected across the load,
will provide a continuous output voltage .
• Diode D prevents any current flow from
capacitor to the source.
• Step up choppers are used for regenerative
braking of dc motors.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Expression For Output Voltage
Assume the average inductor current to be
I during ON and OFF time of Chopper.
When Chopper is ON
Voltage across inductor L  V
Therefore energy stored in inductor
= V .I .tON
Where tON  ON period of chopper.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
When Chopper is OFF
(energy is supplied by inductor to load)
Voltage across L  VO  V
Energy supplied by inductor L  VO  V  ItOFF
where tOFF  OFF period of Chopper.
Neglecting losses, energy stored in inductor
L = energy supplied by inductor L
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
 VItON  VO  V  ItOFF
V tON  tOFF 
VO 
tOFF
 T 
VO  V  
 T  tON 
Where
T = Chopping period or period
of switching.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
T  tON  tOFF
 
 1 
VO  V  
tON
 1 
 T 
 1 
 VO  V  
 1 d 
tON
Where d   duty cyle
T
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
For variation of duty cycle ' d ' in the
range of 0  d  1 the output voltage VO
will vary in the range V  VO  

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Performance Parameters
• The thyristor requires a certain minimum time to
turn ON and turn OFF.
• Duty cycle d can be varied only between a min.
& max. value, limiting the min. and max. value
of the output voltage.
• Ripple in the load current depends inversely on
the chopping frequency, f.
• To reduce the load ripple current, frequency
should be as high as possible.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• A Chopper circuit is operating on TRC at a
frequency of 2 kHz on a 460 V supply. If the
load voltage is 350 volts, calculate the
conduction period of the thyristor in each
cycle.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V  460 V, Vdc = 350 V, f = 2 kHz
1
Chopping period T
f
1
T 3
 0.5 m sec
2 10
 tON 
Output voltage Vdc   V
 T 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Conduction period of thyristor
T  Vdc
tON 
V
3
0.5  10  350
tON 
460
tON  0.38 msec
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• Input to the step up chopper is 200 V. The
output required is 600 V. If the conducting time
of thyristor is 200 sec. Compute
– Chopping frequency,
– If the pulse width is halved for constant
frequency of operation, find the new output
voltage.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V  200 V , tON  200  s, Vdc  600V
 T 
Vdc  V  
 T  tON 
 T 
600  200  6 
 T  200 10 
Solving for T
T  300 s
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Chopping frequency
1
f 
T
1
f  6
 3.33KHz
300 10
Pulse width is halved
6
200 10
 tON   100  s
2
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Frequency is constant
 f  3.33KHz
1
T   300 s
f
 T 
 Output voltage = V  
 T  tON 
 300  106 
 200  6 
  300 Volts
  300  100  10 
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem

• A dc chopper has a resistive load of 20 and


input voltage VS = 220V. When chopper is ON,
its voltage drop is 1.5 volts and chopping
frequency is 10 kHz. If the duty cycle is 80%,
determine the average output voltage and the
chopper on time.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
VS  220V , R  20, f  10 kHz
tON
d  0.80
T
Vch = Voltage drop across chopper = 1.5 volts
Average output voltage
 tON 
Vdc    VS  Vch 
 T 
Vdc  0.80  220  1.5   174.8 Volts
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Chopper ON time, tON  dT
1
Chopping period, T
f
1 3
T  0.1 10 secs  100 μsecs
10 10 3

Chopper ON time,
tON  dT
3
tON  0.80  0.1 10
3
tON  0.08 10  80 μsecs
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• In a dc chopper, the average load current is 30
Amps, chopping frequency is 250 Hz, supply
voltage is 110 volts. Calculate the ON and OFF
periods of the chopper if the load resistance is
2 ohms.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
I dc  30 Amps, f  250 Hz, V  110 V , R  2
1 1
Chopping period, T    4 103  4 msecs
f 250
Vdc
I dc  & Vdc  dV
R
dV
 I dc 
R
I dc R 30  2
d   0.545
V 110
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Chopper ON period,
3
tON  dT  0.545  4 10  2.18 msecs
Chopper OFF period,
tOFF  T  tON
tOFF  4 103  2.18 103
tOFF  1.82 103  1.82 msec
Power Electronics by Prof. M. Madhusudhan Rao 62
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• A dc chopper in figure has a resistive load of R
= 10 and input voltage of V = 200 V. When
chopper is ON, its voltage drop is 2 V and the
chopping frequency is 1 kHz. If the duty cycle
is 60%, determine
– Average output voltage
– RMS value of output voltage
– Effective input resistance of chopper
– Chopper efficiency.
Power Electronics by Prof. M. Madhusudhan Rao 63
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Chopper
i0
+

V R v0

V  200 V , R  10, Chopper voltage drop Vch  2V


d  0.60, f  1 kHz.
Power Electronics by Prof. M. Madhusudhan Rao 64
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Average output voltage
Vdc  d V  Vch 
Vdc  0.60  200  2  118.8 Volts
RMS value of output voltage
VO  d V  Vch 
VO  0.6  200  2   153.37 Volts
Power Electronics by Prof. M. Madhusudhan Rao 65
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effective input resistance of chopper is
V V
Ri  
I S I dc
Vdc 118.8
I dc    11.88 Amps
R 10
V V 200
Ri     16.83
I S I dc 11.88
Output power is
V  Vch 
dT 2 dT 2
1 v 1
PO 
T  0
R
0
dt 
T 
0
R
dt
Power Electronics by Prof. M. Madhusudhan Rao 66
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
d V  Vch 
2

PO 
R
0.6  200  2
2

PO   2352.24 watts
10
Input power,
dT
1
Pi 
T  Vi dt
0
O

1
dT
V V  Vch 
PO 
T 0 R dt
Power Electronics by Prof. M. Madhusudhan Rao 67
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
dV V  Vch 
PO 
R
0.6  200  200  2
PO   2376 watts
10
Chopper efficiency,
PO
  100
Pi
2352.24
 100  99%
2376
Power Electronics by Prof. M. Madhusudhan Rao 68
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• A chopper is supplying an inductive load with a
free-wheeling diode. The load inductance is 5 H
and resistance is 10.. The input voltage to the
chopper is 200 volts and the chopper is operating
at a frequency of 1000 Hz. If the ON/OFF time
ratio is 2:3. Calculate
– Maximum and minimum values of load current
in one cycle of chopper operation.
– Average load current
Power Electronics by Prof. M. Madhusudhan Rao 69
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
L  5 H , R  10, f  1000 Hz,
V  200 V , tON : tOFF  2 : 3
Chopping period,
1 1
T   1 msecs
f 1000
tON 2

tOFF 3
2
tON  tOFF
3
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
T  tON  tOFF
2
T  tOFF  tOFF
3
5
T  tOFF
3
3
tOFF  T
5
3 3
T  110  0.6 msec
5
Power Electronics by Prof. M. Madhusudhan Rao 71
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
tON  T  tOFF
tON  1  0.6  103  0.4 msec
Duty cycle,
3
tON 0.4 10
d  3
 0.4
T 110
Maximum value of load current is given by
 
dRT

V 1  e L
 E
I max 
R  
RT  R
 1  e L 
Power Electronics by Prof. M. Madhusudhan Rao 72
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Since there is no voltage source in
the load circuit, E = 0
 
dRT

V 1  e L 
 I max 
R  
RT 

 1  e L 
 
3
0.410110

200 1  e 5

I max   101103 
10 
 1  e 5 
Power Electronics by Prof. M. Madhusudhan Rao 73
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1  e 0.8103 
I max  20  2103

 1  e 
I max  8.0047A
Minimum value of load current with E = 0
is given by
 
dRT
V  e  1 L
I min 
R  RT 
 e L  1 
Power Electronics by Prof. M. Madhusudhan Rao 74
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
 
0.4101103
200  e  1
5
I min   7.995 A
10  101510 
3

 e  1 
Average load current
I max  I min
I dc 
2
8.0047  7.995
I dc  8 A
2
Power Electronics by Prof. M. Madhusudhan Rao 75
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• A chopper feeding on RL load is shown in
figure, with V = 200 V, R = 5, L = 5 mH,
f = 1 kHz, d = 0.5 and E = 0 V. Calculate
– Maximum and minimum values of load
current.
– Average value of load current.
– RMS load current.
– Effective input resistance as seen by source.
– RMS chopper current.
Power Electronics by Prof. M. Madhusudhan Rao 76
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V = 200 V, R = 5 , L = 5 mH,
f = 1kHz, d = 0.5, E = 0
Chopping period is
1 1 3
T   110 secs
f 110 3
Chopper
i0
+
R

v0
FWD L

E
Power Electronics by Prof. M. Madhusudhan Rao 77
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Maximum value of load current is given by
 
dRT

V 1  e L  E
I max  
R 
RT  R
 1  e L 
    
3
0.5 5 1 10

200 1  e 510 
3

I max   51103 
0
5 
 1  e 5103 
 
1  e 0.5 
I max  40  1 
 24.9 A
 1 e 
Power Electronics by Prof. M. Madhusudhan Rao 78
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Minimum value of load current is given by
 dRT 
V  e  1 E
L
I min  
R L RT  R
 e  1 
 
3
0.551 10

 1
3
200  e 510
I min   5110 3   0
5
 e 5103  1 
 
 e0.5  1 
I min  40  1   15.1 A
 e 1 
Power Electronics by Prof. M. Madhusudhan Rao 79
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Average value of load current is
I1  I 2
I dc 
2
for linear variation of currents
24.9  15.1
 I dc   20 A
2
RMS load current is given by
1
 2  I max  I min  
2 2
I O RMS    I min   I min  I max  I min  

 3
Power Electronics by Prof. M. Madhusudhan Rao

8080
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1
  24.9  15.1 
2 2
I O RMS   15.1 
2
 15.1 24.9  15.1 
 3 
1
 96.04  2
I O RMS    228.01   147.98  20.2 A
 3 
RMS chopper current is given by
I ch  d I O RMS   0.5  20.2  14.28 A
Power Electronics by Prof. M. Madhusudhan Rao 81
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effective input resistance is
V
Ri 
IS
I S = Average source current
I S  dI dc
I S  0.5  20  10 A
Therefore effective input resistance is
V 200
Ri    20
IS 10
Power Electronics by Prof. M. Madhusudhan Rao 82
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Classification Of Choppers
• Choppers are classified as
– Class A Chopper
– Class B Chopper
– Class C Chopper
– Class D Chopper
– Class E Chopper

Power Electronics by Prof. M. Madhusudhan Rao 83


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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class A Chopper
i0 v0
+

Chopper
L
O v0 V
V A
FWD D

 i0

Power Electronics by Prof. M. Madhusudhan Rao 84


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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When chopper is ON, supply voltage V is
connected across the load.
• When chopper is OFF, vO = 0 and the load
current continues to flow in the same direction
through the FWD.
• The average values of output voltage and
current are always positive.
• Class A Chopper is a first quadrant chopper .
Power Electronics by Prof. M. Madhusudhan Rao 85
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Class A Chopper is a step-down chopper in
which power always flows form source to load.
• It is used to control the speed of dc motor.
• The output current equations obtained in step
down chopper with R-L load can be used to
study the performance of Class A Chopper.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig Thyristor
gate pulse

t
i0
Output current

CH ON
t
v0 FWD Conducts
Output voltage

t
tON
T
Power Electronics by Prof. M. Madhusudhan Rao 87
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class B Chopper

D
i0 v0
+
R

V L v0

Chopper
E i0

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When chopper is ON, E drives a current
through L and R in a direction opposite to that
shown in figure.
• During the ON period of the chopper, the
inductance L stores energy.
• When Chopper is OFF, diode D conducts, and
part of the energy stored in inductor L is
returned to the supply.
Power Electronics by Prof. M. Madhusudhan Rao 89
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Average output voltage is positive.
• Average output current is negative.
• Therefore Class B Chopper operates in second
quadrant.
• In this chopper, power flows from load to
source.
• Class B Chopper is used for regenerative
braking of dc motor.
• Class B Chopper is a step-up chopper.
Power Electronics by Prof. M. Madhusudhan Rao 90
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig
Thyristor
gate pulse

t
i0 tOFF tON

T
t
Output current
Imax
Imin
D
conducts Chopper
conducts
v0 Output voltage

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Expression for Output Current

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
During the interval diode 'D' conducts
voltage equation is given by
LdiO
V  RiO  E
dt
For the initial condition i.e.,
iO  t   I min at t  0
The solution of the above equation is obtained
along similar lines as in step-down chopper
with R-L load
Power Electronics by Prof. M. Madhusudhan Rao 93
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V E R
 t  R
 t
 iO  t   1  e
L
  I min e
L
0  t  tOFF
R  
At t  tOFF iO   t   I max
V E  
R
t  
R
tOFF
I max   
OFF
  min
L L
1 e I e
R  
During the interval chopper is ON voltage
equation is given by
LdiO
0  RiO  E
dt 94
Power Electronics by Prof. M. Madhusudhan Rao 94
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Redefining the time origin, at t  0 iO  t   I max
The solution for the stated initial condition is
R
 t E  
R
t 
iO  t   I max e L
 1  e  L
0  t  tON
R 
At t  tON iO  t   I min
R
 tON E  
R
tON 
 I min  I max e L
 1  e L

R 
Power Electronics by Prof. M. Madhusudhan Rao 95
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class C Chopper

CH1 D1
i0 v0
+

V R

CH2 D2 L v0

Chopper
i0
E

Power Electronics by Prof. M. Madhusudhan Rao 96
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Class C Chopper is a combination of Class A
and Class B Choppers.
• For first quadrant operation, CH1 is ON or D2
conducts.
• For second quadrant operation, CH2 is ON or
D1 conducts.
• When CH1 is ON, the load current is positive.
• The output voltage is equal to ‘V’ & the load
receives power from the source.
• When CH1 is turned OFF, energy stored in
inductance L forces current to flow through the
diode D2 and the output voltage is zero.
Power Electronics by Prof. M. Madhusudhan Rao 97
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Current continues to flow in positive direction.
• When CH2 is triggered, the voltage E forces
current to flow in opposite direction through L
and CH2 .
• The output voltage is zero.
• On turning OFF CH2 , the energy stored in the
inductance drives current through diode D1 and
the supply
• Output voltage is V, the input current becomes
negative and power flows from load to source.
Power Electronics by Prof. M. Madhusudhan Rao 98
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Average output voltage is positive
• Average output current can take both positive
and negative values.
• Choppers CH1 & CH2 should not be turned
ON simultaneously as it would result in short
circuiting the supply.
• Class C Chopper can be used both for dc motor
control and regenerative braking of dc motor.
• Class C Chopper can be used as a step-up or
step-down chopper.
Power Electronics by Prof. M. Madhusudhan Rao 99
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig1
Gate pulse
of CH1

t
ig2 Gate pulse
of CH2
t
i0
Output current

D1 CH1 D2 CH2 D1 CH1 D2 CH2


ON ON ON ON
V0
Output voltage

t
Power Electronics by Prof. M. Madhusudhan Rao 100
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class D Chopper
v0
CH1 D2

R i0 L E
V
+ v0  i0

D1 CH2

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Class D is a two quadrant chopper.
• When both CH1 and CH2 are triggered
simultaneously, the output voltage vO = V and
output current flows through the load.
• When CH1 and CH2 are turned OFF, the load
current continues to flow in the same direction
through load, D1 and D2 , due to the energy
stored in the inductor L.
• Output voltage vO = - V .
Power Electronics by Prof. M. Madhusudhan Rao 102
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Average load voltage is positive if chopper ON
time is more than the OFF time
• Average output voltage becomes negative if
tON < tOFF .
• Hence the direction of load current is always
positive but load voltage can be positive or
negative.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig1
Gate pulse
of CH1

t
ig2 Gate pulse
of CH2
t
i0
Output current

t
CH1,CH2 D1,D2 Conducting
ON
v0 Output voltage
V
Average v0
t

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig1
Gate pulse
of CH1

t
ig2 Gate pulse
of CH2
t
i0
Output current

CH1
CH2
t
D1, D2
v0
Output voltage
V

t
Average v0

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class E Chopper

CH1 D1 CH3 D3

i0 R L E
V
+ 
v0
CH2 D2 CH4 D4

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Four Quadrant Operation
v0
CH2 - D4 Conducts CH1 - CH4 ON
D1 - D4 Conducts CH4 - D2 Conducts

i0

CH3 - CH2 ON D2 - D3 Conducts


CH2 - D4 Conducts CH4 - D2 Conducts
Power Electronics by Prof. M. Madhusudhan Rao 107
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Class E is a four quadrant chopper
• When CH1 and CH4 are triggered, output
current iO flows in positive direction through
CH1 and CH4, and with output voltage vO = V.
• This gives the first quadrant operation.
• When both CH1 and CH4 are OFF, the energy
stored in the inductor L drives iO through D2
and D3 in the same direction, but output
voltage vO = -V.
Power Electronics by Prof. M. Madhusudhan Rao 108
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Therefore the chopper operates in the
fourth quadrant.
• When CH2 and CH3 are triggered, the load
current iO flows in opposite direction & output
voltage vO = -V.
• Since both iO and vO are negative, the chopper
operates in third quadrant.
Power Electronics by Prof. M. Madhusudhan Rao 109
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When both CH2 and CH3 are OFF, the load
current iO continues to flow in the same
direction D1 and D4 and the output voltage
vO = V.
• Therefore the chopper operates in second
quadrant as vO is positive but iO is negative.
Power Electronics by Prof. M. Madhusudhan Rao 110
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effect Of Source &
Load Inductance

• The source inductance should be as small as


possible to limit the transient voltage.
• Also source inductance may cause
commutation problem for the chopper.
• Usually an input filter is used to overcome the
problem of source inductance.
Power Electronics by Prof. M. Madhusudhan Rao 111
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• The load ripple current is inversely
proportional to load inductance and chopping
frequency.
• Peak load current depends on load inductance.
• To limit the load ripple current, a smoothing
inductor is connected in series with the load.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• For the first quadrant chopper shown in figure,
express the following variables as functions of V,
R and duty cycle ‘d’ in case load is resistive.
– Average output voltage and current
– Output current at the instant of commutation
– Average and RMS free wheeling diode current.
– RMS value of output voltage
– RMS and average thyristor currents.
Power Electronics by Prof. M. Madhusudhan Rao 113
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
i0
+
Chopper
L
O v0
V FWD A
D

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
 tON 
Average output voltage, Vdc    V  dV
 T 
Vdc dV
Average output current, I dc  
R R
The thyristor is commutated at the instant t  tON
V
 output current at the instant of commutation is
R
since V is the output voltage at that instant.
Power Electronics by Prof. M. Madhusudhan Rao 115
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Free wheeling diode (FWD) will never
conduct in a resistive load.
 Average & RMS free wheeling diode
currents are zero.
tON
1
  v dt
2
VO RMS  0
T 0

But vO  V during tON


Power Electronics by Prof. M. Madhusudhan Rao 116
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
tON
1
 
2
VO RMS  V dt
T 0

 tON 
VO RMS   V  
2

 T 
VO RMS   dV
tON
Where duty cycle, d 
T
Power Electronics by Prof. M. Madhusudhan Rao 117
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
RMS value of thyristor current
= RMS value of load current
VO RMS 

R
dV

R
Average value of thyristor current
= Average value of load current
dV

R
Power Electronics by Prof. M. Madhusudhan Rao 118
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Impulse
Commutated Chopper
• Impulse commutated choppers are widely used
in high power circuits where load fluctuation is
not large.
• This chopper is also known as
– Parallel capacitor turn-off chopper
– Voltage commutated chopper
– Classical chopper.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
LS T1 iT1

+ a + IL +
_ C
b T2
iC FWD
L
O
VS A vO
D

L D1
_ _

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• To start the circuit, capacitor ‘C’ is initially
charged with polarity (with plate ‘a’ positive)
by triggering the thyristor T2.
• Capacitor ‘C’ gets charged through VS, C, T2
and load.
• As the charging current decays to zero thyristor
T2 will be turned-off.
• With capacitor charged with plate ‘a’ positive
the circuit is ready for operation.
• Assume that the load current remains constant
during the commutation process.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• For convenience the chopper operation is
divided into five modes.
– Mode-1
– Mode-2
– Mode-3
– Mode-4
– Mode-5

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Mode-1 Operation
LS T1

+ + IL
VC _C iC
L
VS O
A
D
L D1
_
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Thyristor T1 is fired at t = 0.
• The supply voltage comes across the load.
• Load current IL flows through T1 and load.
• At the same time capacitor discharges through
T1, D1, L1, & ‘C’ and the capacitor reverses its
voltage.
• This reverse voltage on capacitor is held
constant by diode D1.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Capacitor Discharge Current
C
iC  t   V sin  t
L
1
Where 
LC
& Capacitor Voltage
VC  t   V cos  t
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Mode-2 Operation
IL
+ LS _ IL
VC C L
VS + T2 O
A
D
_

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Thyristor T2 is now fired to commutate
thyristor T1.
• When T2 is ON capacitor voltage reverse
biases T1 and turns if off.
• The capacitor discharges through the load from
–V to 0.
• Discharge time is known as circuit turn-off
time.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Circuit turn-off time is given by
VC  C
tC 
IL
Where I L is load current.
t C depends on load current, it must be designed
for the worst case condition which occur at the
maximum value of load current and minimum
value of capacitor voltage.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Capacitor recharges back to the supply voltage
(with plate ‘a’ positive).
• This time is called the recharging time and is
given by
VS  C
td 
IL
• The total time required for the capacitor to
discharge and recharge is called the
commutation time and it is given by tr  tC  td
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• At the end of Mode-2 capacitor has recharged
to VS and the free wheeling diode starts
conducting.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Mode-3 Operation

IL
+ LS + IL
VS _C T2 L
VS O
A
FWD D
_
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• FWD starts conducting and the load current
decays.
• The energy stored in source inductance LS is
transferred to capacitor.
• Hence capacitor charges to a voltage higher
than supply voltage, T2 naturally turns off.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
The instantaneous capacitor voltage is
LS
VC  t   VS  I L sin  S t
C
Where
1
S 
LS C
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Mode-4 Operation
LS

+ + IL
VC _C L
D1 O
VS
A
L D
_ FWD

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Capacitor has been overcharged i.e. its voltage
is above supply voltage.
• Capacitor starts discharging in reverse
direction.
• Hence capacitor current becomes negative.
• The capacitor discharges through LS, VS, FWD,
D1 and L.
• When this current reduces to zero D1 will stop
conducting and the capacitor voltage will be
same as the supply voltage
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Mode-5 Operation

IL
L • Both thyristors are off
FWD O
A and the load current
D flows through the FWD.
• This mode will end once
thyristor T1 is fired.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ic Capacitor Current
IL
0 t
Ip
iT1
Ip
IL Current through T 1
t
0

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
v T1
Vc Voltage across T1
t
0
vo
Vs+Vc
Vs Output Voltage
t
vc

Vc
t
Capacitor Voltage
-Vc
tc
td
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Disadvantages
• A starting circuit is required and the starting
circuit should be such that it triggers thyristor
T2 first.
• Load voltage jumps to almost twice the supply
voltage when the commutation is initiated.
• The discharging and charging time of
commutation capacitor are dependent on the
load current and this limits high frequency
operation, especially at low load current.
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Chopper cannot be tested without connecting
load.
• Thyristor T1 has to carry load current as well
as resonant current resulting in increasing its
peak current rating.

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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT

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