INTRODUCTION OF GEAR :-

 Gear Is mechanical part having cut teeth , or

cogs , which mesh with another toothed Part to
transmit torque. Gear is also called as cogwheel. Geared
devices can change the speed , torque , and directions
of a power source. Gears almost always produce a
change in torque , creating a mechanical advantages ,
through their gear ratio , and thus may be considered a
simple machine.
A gear can mesh with a linear toothed part,
called a rack, there by producing translation instead of
rotation.
The function of gear is to transmit the power.
CONSTRUCTION OF GEAR:-
 SELECTION OF MATERIAL :-
The gear material should have the
following properties :-

 High tensile strength to prevent failure

against static loads.

 Low coefficient of friction.

 High endurance strength to withstand
dynamic loads.
 Good manufacturability.
MATERIALS OF GEARS:-
 The gears may be manufactured by :-

• Metallic Materials:-
1) Cast Iron
2) Steel
3) Bronze

• Non Metallic Materials :-

1) Wood
2) Rawhide
3) Compressed Paper
4) Synthetic resins like nylon
Non metallic material especially used for reducing noise.
DIFFERENT TYPES OF
MANUFACTURING METHODS :-

 Types of manufacturing methods:-

1) Casting
2) Forging
3) Extrusion
4) Powder Metallurgy
5) Blanking
6) Gear Forming
7) Form milling
8) Broaching
GEAR MANUFACTURING PROCESS:-
 There are multiple ways in which gear blanks
can be shaped through the cutting and
finishing processes.

Gear Forming :-
In gear form cutting, the cutting edge of the
cutting tool has a shape identical with the shape of
the space between the gear teeth. Two machining
operations, milling and broaching can be employed
to cut gear teeth.
 Form Milling :-
In form milling, the cutter called a form cutter
travels axially along the length of the gear tooth at the
appropriate depth to produce the gear tooth. After each
tooth cut, the cutter is withdrawn, the gear blank is
rotated, and the cutter proceeds to cut another tooth.
The process continues until all teeth are cut.

 Gear Hobbing :-
Gear hobbing is a machining process in which gear
teeth are progressively generated by a series of cuts with
a helical cutting tool. All motions in hobbing are rotary,
and the hob and gear blank rotate continuously as in
two gears meshing until all teeth are cut.
Finishing Operations:-
As produced by any of the process described,
the surface finish and dimensional accuracy may not
be accurate enough for certain applications. Several
finishing operations are available, including the
conventional process of shaving, and a number of
abrasive operations, including Grinding, honing and
lapping
 TYPES OF GEAR :-
 A) parallel
1) Spur Gear
2) Helical Gear
3) Rack and pinion

B) Intersecting

1) Bevel Gear

C) Non- Intersecting

1) Worm and worm gears

Topic – Construction and Details
Of Gears

 Represented By :-
1) Vinay Bagul
2) Lokesh Attarde
3) Yogesh Bagale
4) Shubam Bhadan
  Spur Gear :-

Spur gears or Straight-gears are the simplest type of gear.

The edge of tooth is straight and aligned parallel to the
axis of rotation. These gears excellent at moderate speeds
but tend to be noisy at high speeds.
  Helical Gear :-

Helical gears offers a refinement over spur gear. The

leading edges of the teeth are not parallel to the axis of
rotation, but are set at an angle . The angled teeth
engaged more gradually than do spur gear teeth, causing
them to run more smoothly and quietly . Helical gear are
used in high speed applications and large power
  Worm and worm wheel :-

Worm and worm gear is specially case of spiral gears in

which shaft angle is 90. The worm is a threaded screw’,
while the worm gear is toothed gear. The teeth on the
worm gear envelope the threads on the worm. The
important chs. Of these gear are speed reduction upto
1:100
  Bevel Gear :-

Bevel gears are used when power is required is to be

transmitted from one shaft to another shaft which
intersecting to each other. The angle between two shaft is
90. There are two types of bevel gears
1) Straight Bevel Gears
2) Spiral bevel Gears
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