Professional Documents
Culture Documents
FOR MATERIALS
GROUP 3
ACCOUNTING SYSTEMS
FOR MATERIALS
2
PERIODIC INVENTORY SYSTEM
Purchases xx
Accounts Receivable xx
3
PERPETUAL INVENTORY SYSTEM
Materials Inventory xx
Accounts Receivable xx
4
COMMONLY USED
CONTROL PROCEDURES
5
CONTROL PROCEDURES
6
COMMON CONCEPTS IN A CONTROL SYSTEM
7
COMMON CONCEPTS IN A CONTROL SYSTEM
8
COMMON CONCEPTS IN A CONTROL SYSTEM
9
COMMON CONCEPTS IN A CONTROL SYSTEM
10
COMMON CONCEPTS IN A CONTROL SYSTEM
11
COMMON CONCEPTS IN A CONTROL SYSTEM
12
COMMON CONCEPTS IN A CONTROL SYSTEM
13
COMMONLY USED CONTROL PROCEDURES
1. Order Cycling
2. Min-Max Method
3. Two-in method
4. Automatic Order System
5. ABC Plan
14
ORDER CYCLING
15
MIN-MAX METHOD
16
TWO-BIN METHOD
ONE TWO
18
AUTOMATIC ORDER SYSTEM
19
ABC PLAN
20
MATERIAL CONTROL
21
MATERIAL CONTROL
23
Controlling the
Investment in Materials
Planning the Materials Requirements
MATERIAL
CONTROL
Orderin Carryi
g ng
25
Planning the Materials Requirements
26
ECONOMIC ORDER QUANTITY
28
ECONOMIC ORDER QUANTITY
29
Sample Problems: Economic Order Quantity
ANSWERS:
1)
2)
31
QUANTITY
DISCOUN
TS
32
QUANTITY DISCOUNTS
ILLUSTRATION:
Suppose the annual usage of an item is 3,600 units
costing $1 each, with no quantity discount
available; the carrying cost is 20 percent of the
average inventory investment; and the cost to
place an order is $10. The EOQ is:
33
QUANTITY DISCOUNTS
34
Number of Orders per Year
1 2 3 4 5 6
List price per unit $1 $1 $1 $1 $1 $1
Quantity discount 8% 6% 5% 5% 4.5% 4%
Discount price per unit .92 .94 .95 .95 .955 .96
Size or order in units 3,600 1,800 1,200 900 720 600
Average inventory in units 1,800 900 600 450 360 300
Cost of average inventory $1,656.00 $846.00 $570.00 $427.50 $343.80 $288.00
Annual cost of materials (a) $3,312.00 $3,384.00 $3,420.00 $3,420.00 $3,438.00 $3,456.00
Carrying cost (20% of ave) (b) 331.20 169.20 114.00 85.50 68.76 57.60
Cost to order (c) 10.00 20.00 30.00 40.00 50.00 60.00
Total Cost per year (a + b + c) $3,653.20 3,573.20 3,564.00 3,545.50 3556.76 3,579.20
35
(a) Annual Cost of Materials = 3,600 x .92
= $3,312
3600
(b) Average Carrying cost = x .20 X 92
2
= $ 331.20
36
Sample Problems: EOQ and Quantity Discount
Required:
(1) Compute the economic order quantity.
(2) Determine the proper order size if the material can be purchased
at a 5% discount in lots of 2,000 units.
37
Sample Problems: EOQ and Quantity Discount
ANSWERS:
1)
38
Sample Problems: EOQ and Quantity Discount
ANSWERS:
Order size……………………………….. 1,225 units 2,000 units
Number of orders per year…………….. 14.7 9
Average inventory………………………. 612.5 units 1,000 units
2)
Cost of placing orders at $50…………… 735 450
Cost of carrying inventory:
612.5 x $3 x .40……………..735
1000 x 2.85 x .40…………… 1,140
39
Sample Problems: EOQ and Quantity Discount
𝑅𝑈
𝑥𝐶𝑂 12(1500)
TOC = Number of orders per year =
𝐸𝑂𝑄 1225
= = 14.70
2)
= 735
40
SAFETY STOCK
41
SAFETY STOCK
ILLUSTRATION:
Assume a company uses an item for which it places 10
orders per year, the cost of stockout is $30, the carrying cost
is $.50 per year per unit, and the following probabilities of
stockout have been estimated for various levels of safety
stock: Safety stock (in units) Probability of Stockout
0 40%
50 20
100 10
200 5
42
SAFETY STOCK
Annual
Safety
stock
Annual Expected Annual Carrying Annual
Safety Number of Probability Annual Cost per Stockout Cost ($.50 Combined
Stock Level Orders x of Stockout = Stockouts x stockout = Cost + per unit = Cost
0 10 .4 4.0 $30 $120 $0 $120
50 10 .2 2.0 $30 60 25 85
100 10 .10 1.0 $30 30 50 80
200 10 .5 .5 $30 15 100 115
43
Sample Problems: Safety Stock
SunnyVale Inc. would like to determine the safety stock it needs to maintain for a
product, to incur the lowest combination of stockout cost and carrying cost. Each
stockout costs $75; the carrying cost for each safety stock is $2; the product is
ordered seven times a year. The following probabilities of running out of stock
during a period are associated with various safety stock levels:
Safety stock level Probability of Stockout
10 40%
20 20
40 8
80 4
Required: Determine the combined stockout and safety stock carrying cost
associated with each level and the recommended level of safety stock. 44
Sample Problems: Safety Stock
Annual
Safety stock
Annual Expected Annual Carrying Annual
Safety Stock Number of Probability of Annual Cost per Stockout Cost ($2 per Combined
Level Orders Stockout Stockouts x stockout = Cost + unit = Cost
x =
10 7 .4 2.8 $75 $210 $20 $230
20 7 .2 1.4 $75 105 40 145
40 7 .08 .56 $75 42 80 122
80 7 .04 .28 $75 21 160 181
45
RE-ORDER POINT / RE-ORDER LEVEL
46
RE-ORDER POINT
ILLUSTRATION:
Cars PLC, a car distributor, needs to find when it
should place orders for a specific model of car from
its manufacturer. Relevant information is as
follows:
AVERAGE SALES 20 CARS PER DAY
LEAD TIME 50 DAYS
SAFETY STOCK 100 CARS
EOQ 2000 CARS
47
CALCULATE THE REORDER POINT
RE-ORDER POINT
48
RE-ORDER POINT
ILLUSTRATION:
If the weekly usage of a stock item is 175 units,
and the lead time is normally four weeks but
possibly as long as nine weeks, safety stock 875
units. Compute for the order point:
ROP = (175 units x 4 weeks)
+ 875
= 1,575 units
49
Continuation
Assume a beginning inventory of 2,800 units, 2,090 EOQ with no orders
outstanding, the usage, order schedule and maximum inventory levels are:
Units in beginning inventory
Usage to order point
Order point
Usage during normal lead time
Safety stock
Order quantity units received
Maximum inventory, normal lead
time and usage
50
Continuation
Assume a beginning inventory of 2,800 units, 2,090 EOQ with no orders
outstanding, the usage, order schedule and maximum inventory levels are:
51
BUSINESS PAPERS USED TO SUPPORT
MATERIAL TRANSACTIONS
▰ Purchase Requisition
▰ Purchase Order
▰ Receiving Report
▰ Materials Requisition Slip
52
PURCHASE REQUISITION
53
NORTHERN CONSOLIDATED COMPANY
PURCHASE REQUISITION
DEPARTMENT OR INDIVIDUAL MAKING FORMING DEPARTMENT
THE REQUEST
ORDER DATE 01/01/20 DELIVERY DATE 01/13/20
REQUESTED
54
PURCHASE ORDER
55
NORTHERN CONSOLIDATED COMPANY
NOVALICHES, QUEZON CITY
SUPPLIER ELLERY COMPANY ORDER DATE 01/02/2020
CUBAO, Q.C.
DATE REQUESTED 01/13/20
BY
DELIVERY TERMS FOB DESTINATION PAYMENT TERMS N/30
QUANTITY DESCRIPTION UNIT PRICE TOTAL
600 UNITS MATERIAL A P 5.50 P3,300
56
RECEIVING REPORT
57
NORTHERN CONSOLIDATED COMPANY
NOVALICHES, QUEZON CITY
SUPPLIER ELLERY COMPANY
PURCHASE ORDER NO. 015
AUTHORIZED
SIGNATURE:__________________________________
58
MATERIALS REQUISITION SLIP
59
NORTHERN CONSOLIDATED COMPANY
NOVALICHES, QUEZON CITY
DATE REQUISITIONED 01/03/20 DATE ISSUED
01/06/20
DEPARTMENT APPROVED BY
REQUISITIONING FORMING _________________
REQUISITION NO. 05 ISSUED BY
__________________
QUANTITY DESCRIPTION JOB NO. UNIT PRICE TOTAL
600 UNITS MATERIAL A 101 P 5.00 P1,000
400 UNITS MATERIAL A 102 P 5.00
P 2,000
TOTAL COST P3,000
60
METHODS OF COSTING MATERIALS
61
1. FIRST-IN, FIRST-OUT
62
ILLUSTRATIVE PROBLEM
63
ILLUSTRATIVE PROBLEM
65
PERIODIC INVENTORY SYSTEM
68
WEIGHTED
= 21,300
1,700 = P 12.53
average unit cost 600
P 12.53
g inventory = weighted units on hand
x units
69
= P 7,518
II. MOVING AVERAGE
METHOD
70
MOVING
Aug. 12
Balance 400 P 4,000
Purchase 600 P 7,200
---------------------------------------------------------------------
1,000 11,200 = = P 11.20 71
COMPARISON – FIFO AND AVERAGE METHODS
FIFO AVERAGE
I. Discounts
1. Trade discounts
2. Quantity discounts
3. Cash discounts
a) When taken method
b) When not taken method
c) When offered method 73
SPECIAL PROBLEMS IN MATERIAL ACCOUNTING
II. Freight-in
1. Direct charging
a) Relative peso value
method
b) Relative weight method
2. Indirect charging
74
DISCOUNTS
Trade Discounts
Generally given in terms of percentage
and are used to convert single price list
into a series of price lists for different
types
Areof middleman.
not given explicit
accounting recognition in the
75
books.
DISCOUNTS
Quantity Discounts
Represent cost savings for volume
purchases.
Are not given explicit
accounting recognition in the
books.
76
DISCOUNTS
Cash Discounts
Granted to customers to motivate them
to pay promptly.
77
CASH DISCOUNTS
When taken method
Purchases and liabilities are
recorded at gross amounts at the time
of purchases.
78
DISCOUNTS
80
DISCOUNTS
82
DISCOUNTS
83
DISCOUNTS
84
ILLUSTRATION
85
FREIGHT-IN
Direct charging
the freight incurred on the purchase of
raw materials is added to the invoice
price.
86
DIRECT CHARGING
87
DIRECT CHARGING
88
INDIRECT CHARGING
GROUP 3
Just-in-time
▰ Just-in-time (JIT) inventory system is a
management strategy that minimizes
inventory and increases efficiency.
▰ an all-encompassing philosophy found on
eliminating waste.
▰ getting the right quantity of goods at the
right place and at the right time.
▰ “demand-pull approach”. 95
Backflushing
96
Backflushing
97
Trigger Points
98
Trigger Points (Four Phases of Inventory Cycle)
Stage A: Stage B:
Purchase of direct materials Production resulting
in work in process
Stage C: Stage D:
Completion of good Sale of
units of product finished goods
Case 1: Cost Flow for 3 trigger points
(Purchase, Completion and Sale)
RIP
100
3 trigger points
101
3 trigger points
102
3 trigger points
Finished Goods XX
Raw and In-Process XX
Applied Conversion Cost XX
103
3 trigger points
104
3 trigger points
105
3 trigger points
106
Problem 1
RIP
110
2 Trigger Points (Purchase and Sale)
111
2 Trigger Points (Purchase and Sale)
112
2 Trigger Points (Purchase and Sale)
113
2 Trigger Points (Purchase and Sale)
114
2 Trigger Points (Purchase and Sale)
115
2 Trigger Points (Purchase and Sale)
116
Problem 1
120
2 Trigger Points
121
2 Trigger Points
122
2 trigger points (Completion and Sale of Finished
Goods)
Finished Goods XX
Accounts Payable XX
Applied Conversion Cost XX
123
2 trigger points (Completion and Sale of Finished
Goods)
124
2 trigger points (Completion and Sale of Finished
Goods)
125
2 trigger points (Completion and Sale of Finished
Goods)
126
Problem 1
129
Problem 2
B. No entry
132
D. Conversion Cost Control
Various credits
133
Problem 3
134
Beginning bal. of RIP account including 14,040 of conversion
cost 23,400
Beginning bal. of finished goods account including 14400 of CC
24,000
Raw materials received on credit
444,000
Ending RIP inventory per physical count including 15,360
25,600
conversion cost estimate
135
Ending FG per physical count including 11,400
1) Raw and In Process
Accounts payable
2)Finished goods
Raw and In process
144