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Contact Information
Engr. Muhammad Umer
Lecturer (NICE, Water Resources Engg Dept)
Contact: 0333-6095155, eng.umerkhan@hotmail.com
Glass Products
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Introduction
Glass is any substance or mixture of substances that has
solidified from the liquid state without crystallization.
Glass may be defined as a hard, transparent or translucent
(allowing light, but not detailed images, to pass through)
material chiefly compound of silica, combined with varying
proportions of oxides of sodium, potassium, calcium,
magnesia, iron, and other minerals.
Structure of glass: The glass is a random arrangement of
molecules, the great majority of which are oxygen ions
bounded together with the network forming ions of silicon,
boron or phosphorous.
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Glass
Obtained from fusion of silica, chalk (lime) and potash or
soda at over 1000°C
Silica – main constituent which fuses at high temperature so
alkaline admixture added to lower down fusion temperature
Potash – gives fire resistant properties to glass
Soda – quickens fusion of glass
Lime – imparts durability and toughness
Lead oxide – provides color
Cullet – broken glass of the type to be made to bring down
cost of production
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Properties of glass
No definite crystalline structure
No sharp melting point
Absorbs, refracts or transmits light
Affected by alkalies
An excellent electrical insulator at elevated temperatures
Extremely brittle
Available in beautiful colors
Not affected by water or air
Not easily attacked by ordinary chemical reagents (substance or
compound that is added to a system in order to bring about a chemical
reaction or is added to see if a reaction occurs)
Possible to weld pieces of glass by fusion
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Glass Manufacturing
All constituents separately ground, sieved and mixed in
definite proportions
Mix fused in tank furnace or pot furnace
Charge fed at one end and molten glass tapped at other
end continuously
Molten glass shaped by following methods
– Blowing – articles of various shapes by blowing pipe
– Flat drawing – plate of glass pressed between rollers to form
sheet glass
– Rolling – molten glass poured over flat iron table rolled into
sheet
– Compression molding – irregular shape articles using molds
– Spinning – glass fibers produced by spinning action
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Blowing
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Glass Classification
Soda lime glass
– Fusion of silica, lime, soda and alumina mixture.
– Also called soda-ash glass, soda glass or soft glass.
– Used for glazing doors, windows, common glassware
Lead glass
– Fusion of silica, lead and potash
– Also called flint glass
Boro-silicate glass
– Fusion of silica, borax, lime and feldspar
– Withstands high temperature
– Lab equipment and cookware made with it
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Commercial Glass
Sheet glass
– Ordinary glazing quality – general glazing
– Selected glazing quality – better quality work
– Special selected quality – show cases and cabinets
– Available in thickness of 2.0 to 12.0 mm
Plate glass
– Ground and polished
– Available in thickness of 3.0 to 32.0 mm
– GG quality – cabinets, show cases, shelves, counters, etc
– SG quality – mirrors
– SQ quality – superior quality for high class work
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Commercial Glass
Tempered plate glass
– Glass plate is heated and suddenly cooled to give it a temper
– Much stronger than ordinary glass
– Used for glazing entrance doors, table tops, shelves, counters
Laminated glass
– Two or more glass plates with intervening layers of
transparent plastic bound under heat and pressure
– Used for glazing windows and doors of buildings and land
transport
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Commercial Glass
Wired glass
– Rough cast translucent glass with special steel wire mesh
embedded between layers of glass during manufacture
– Fire retardant and provides safety
– Special annealing process gives additional resistance to breakage
– Used where light and safety are both required
Insulating glass
– Two or more glass layers with 6 to 12 mm intervening layers of
dehydrated air hermetically sealed
– Used for glazing windows and doors of buildings where heat
insulation and light transmission are both needed
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Commercial Glass
Colored glass
– Various metal oxides are added to molten glass to provide
desired color
– Used for decoration work in buildings
Heat absorbing glass
– Glass of bluish green tinge that cuts off ultra violet rays of sun
Flint glass
– Lead glass which shines and takes up polish
– Used for cut glass work, as optical glass, electric bulbs, valves,
etc
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Commercial Glass
Ground glass
– One face of sheet glass made rough and
translucent by grinding
– Used for privacy in bathrooms and bedrooms
windows etc
Block glass
– Hollow sealed glass blocks of various sizes
– Squares, ribs, flutes, prisms, etc cast as such
– Used to provide heat and sound proof partitions
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Questions ???