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Confidential

Ruby Design standard

Prepared Checked Approved


Approval
Line
       

Name Sumit Kamaljeet Kulveer Rakesh

Department R&D R&D R&D DQA

Design Standard

Product Name : Electric Refrigerator (T/M)

Model Name : GL-*322***/*302***/*292*** (R-600a)

Omega-3/4/5
Team : REF R&D

Date : 31-JAN-2014

Reported : SUMIT SHARMA

R&D Refrigerator

LG(61) Design 060 A4 (950225) 1 LG Electronics


Design standard

I. Contents Design Standard now


Symbol Change contents Date Signature

10

11

12

Ⅱ. Agreement from Related department

Dept. R&D QA Mfg

Signature

Confirmation

LG(61) Design 060 A4 (950225) 2 LG Electronics


Design Standard
Contents List
1. General Standard
1-1. Product introduction
1-1-(1) Develop Purpose
1-1-(2) Product Details
1-1-(3) Sales Volume and total Production
1-1-(4) OI Simulation
1-1-(5) Models Spec
1-1-(6) Sales point
1-1-(7) Development Grade
1-1-(8) NPL

1-2. Product Basic Specifications


1-2-(1) Standard Voltage & Main Characteristics
1-2-(2) Appearance
1-2-(3) Main Function
1-2-(4) Electric Load List

2. Performance standard
2-1. Electric Capacity
2-1-(1) Standard
2-2. Electric Performance Test
2-2-(1) Cold Start Test @ 43°C
2-2-(2) Cold Start Test @ 25°C
2-2-(3) Comp operation after Defrost
2-2-(4) Insulation Resistance test
2-2-(5) High Voltage Test
2-2-(6) Leakage current test
2-2-(7) Water Spillage Test
2-2-(8) OLP Non Operation Test
2-2-(9) OLP Operation Test
2-2-(10) Earth Continuity Test
2-2-(11) EMC and EMI Test

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Design Standard

Contents List

2-3. Temperature performance test


2-3-(1) Pull down
2-3-(2) Cooling speed test
2-3-(3) Cycling test
2-3-(4) Temperature distribution test
2-3-(5) Temperature Distribution With M-Package
2-3-(6) Voltage Fluctuation test
2-3- (7) Ice making test
2-3-(8) Defrosting test
2-3-(9) Ambient Variation test
2-3-(10) Load Test
2-3-(11) Vegetable dryness test
2-3-(12) Convertible box performance test
2-3-(13) Salad box performance test

2-4. Structure Performance.


2-4-(1) Noise
2-4-(2) Vibration
2-4-(3) Dew Test
2-4-(4) Door Open/Close Test with power on
2-4-(5) Closing Force Test Freezer Door
2-4-(6) Refrigerant Leakage test
2-4-(7) Shelf Strength
2-4-(8) Drain evaporation test
2-4-(9) Structural strength test (Body)
2-4-(10) Thermal Shock test –Cold/Hot Cycle test
2-4-(11) Impact test- Cover LED
2-4-(12) Finger test

3. Structure Standard
3-1. Structure Reliability Improvement
3-1-(1) Door switch Operation test
3-1-(2) Vibration test
3-1-(3) Closed Surrounding Pull down Test
3-1-(4) Severe Closed Surrounding Pull down Test
3-1-(5) Door open/Close Strength test
3-1-(6) Door stability/Tip Over Test

LG(61) Design 060 A4 (950225) 4 LG Electronics


Design Standard

Contents List

3-2. Structure For Manufacture ability


3-2-(1) Easy Handling

3-3. Structure For Maintenance


3-3-(1) Part Common
3-3-(2) Electric parts
3-3-(3) Cycle Parts

3-4. Part Durability


3-4-(1) Drawer Overload Test
3-4-(2) Drawer Restraint Test
3-4-(3) Drawer Mechanical Life Test
3-4-(4) Drawer Impact Test
3-4-(5) Drawer Abnormal Open Impact Test
3-4-(6) Drawer Front Impact test
3-4-(7) Drawer Bottom Impact Test
3-4-(8) Drawer Deco Restraint Test
3-4-(9) R Room Basket Impact Test
3-4-(10) Basket Front Impact Test
3-4-(11) Basket Overload Test
3-4-(12) Shelf Impact Test
3-4-(13) Sliding Shelf Restraint Test
3-4-(14) Shelf Loading Test
3-4-(15) Shelf Overload Test
3-4-(16) Cover, T/V Impact Test
3-4-(17) Cover, T/V Loading Test
3-4-(18) Cover, T/V Overload Test
3-4-(19) Protruding Cover Impact Test
3-4-(20) Flap Up/ Down Mechanical Life Test
3-4-(21) Flap Up Push Test
3-4-(22) Flap Up Over force Test
3-4-(23) Knob Mechanical Life Test
3-4-(24) Ice Bank /Salad Box Bottom Impact Test
3-4-(25) Guide Rail Strength Test

LG(61) Design 060 A4 (950225) 5 LG Electronics


Design Standard

Contents List

4. Appearance Standard
4-1. Appearance Structure Standard
4-2. Marking

5. Handling Ability
5-1. Control of Operation
5-2. Handling Method

6. Safety
6-1. Electric standard
6-2. Use Condition & warranty
6-3. Safety Device
6-4. Inflammable material
6-5. PL Spec
6-6. Base Model
6-7. Usage Guarantee
6-8. Risk Level

7. Reliability Standard
7-1. Defect Ratio
7-2. Product Life

8. Quality Management level


8-1. Inspection method & quality level
8-2. Guarantee/ warranty (free of charge)
8-3. Instruction manual
8-4. Refrigerator installation
8-5. Using suitability

9. Operational standard
9-1. A/S Standard
9-2. Instruction manual Description
9-3. Working CI
- End -
10. CTQ Table

LG(61) Design 060 A4 (950225) 6 LG Electronics


Design Standard
Division Item Design Standard
1. General. 1.1 Product (1) Develop Purpose 1) For the Global Top mount line up
standard introduction 2) Correspond to strengthen EC standard
3) Address customer VOC’s

(2) Product Details 1) Temperature Range : 16~43℃ (Tropical Range)


Relative Humidity : 35 ~ 90%
2) Market : Domestic
3) Voltage / Frequency : 230V / 50Hz
4) Voltage Range : 220~240V
5) Frequency Range : 50±1.0Hz

(3) Sales volume For detail, refer to CP fair report (Unit:K sets)
& Total production
Year Next year Here after

Division `14 ‘15 ‘16

Domestic 40 45 50
Sales (K
No.s)

Export - - -

TTL 40 45 50
(unit)
Prod

Years YR1 YR2 YR3

LG(61) Design 060 A4 (950225) 7 LG Electronics


Design Standard
Division Item Design Standard
1. General. (4) OI (A) Investment Cost
standard Simulation Planning : 0.22M$

(B) Profit

LG(61) Design 060 A4 (950225) 8 LG Electronics


Design Standard
Division Item Design Standard
Development Schedule

(6) Sales New CK Model(258L).


Point

LG(61) Design 060 A4 (950225) LG Electronics


LG(61) Design 060 A4 (950225) 9 LG Electronics
Design Standard
Division Item Design Standard
(7) Develop Development Grade Finalization
-ment grade

(8) CPL Change Part List

LG Electronics
LG(61) Design 060 A4 (950225)
LG(61) Design 060 A4 (950225) 10 LG Electronics
Design Standard
Division Item Design Standard
(16) DRBFM
: Refer to PP NPI DRBFM status, DVPMS

LG Electronics
LG(61) Design 060 A4 (950225)
LG(61) Design 060 A4 (950225) 11 LG Electronics
Design Standard
Division Item Design Standard
1.2 (1) Standard Division Main Characteristics
Product Voltage and
Basic Main GL-*322** GL-*302** GL-*292**
Model
Spec. Characteristics
Voltage & Frequency 230V/ 50Hz

Cooling System No Frost

Control Mechanism R-Control

BEE SPEC. Each M/c ≤ 5%TBD; Avg of 03 M/c > 7%


Energy Cons.(kWh/Yr) 339 333 327
@ 320± 0.5 C
3 star 3 star 3 star

I/Case Material HIPS/ABS


D/Liner Forming Die Male Type
Refrigerant R600a

PU System Blowing Cyclopentane


Agent

(2)Appearance
Model Name GL- *322** GL- *302** GL- *292** Remarks

Gross Capacity 305*(74/231) 280*(74/206) 255*(74/181)


(Lit) IS15750,
Net Capacity 283(57/226) 260(57/203) 235(57/178) BEE
(Lit)
Width (W) 585 585 585
Overall
Size Height(H) 1670 1570 1470
(mm)
Depth(D) 685 685 685

Net Weight (Kg) 67 kg 65 kg 63 kg

** As Per BEE DRAFT


Declared Gross Capacity ≤ Measured Gross Capacity×1.03
* Including Comp. Guard

(3) Main 1) Mechanical Controlled


Function 2) Wire type Shelf Fzr

LG(61) Design 060 A4 (950225) 12 LG Electronics


Design Standard
Division Item Design Standard
-. Electrical Specification at rated voltage
(4) Electric
Load List
Model GL-*322 ** GL-*302 ** GL-*292 **
Rating
Part 230V/50Hz

1850 RPM, 230V, 1.5 ~ 1.9W


MOTOR (F)
(Φ110, 10 blade, Centrifugal type fan)
(42W, AC 240V For R_2 & R_3 models)
Heater Plate
( 38W,AC240V For R_1 models)
L-Cord Heater 100W, AC240V
FUSE-M CUT OFF TEMP’ : 770C
LAMP-F NA
LAMP-R Module LED
CAPAC’-R 400V, 5uF
Start -Capac 300V,32uF
Defrost Logic Variable Defrost
Defrost Control ON : -4 °C, OFF : 13 °C

Compressor details :

Voltage / Frequency 230(V) / 50 (Hz)


Models GL-*322** GL-*302** GL-*292**
Compressor MF88NAEH MF88NAEH MF88NAEH
G-PTC QP2-47MB3 QP2-47MB3 QP2-47MB3
CFC-
OLP 4TM174TFB 4TM174TFB 4TM174TFB
FREE
EER 6.54 6.54 6.54

LG(61) Design 060 A4 (950225) 13 LG Electronics


Design Standard
Division Item Design Standard
2. 2.1
(1) Standard
Performance Electric
Item/Area Domestic
Standard Capacity
Voltage (V/Hz) 230/50

Rated A 0.6 + 15%

Comp. Input W 105±15%

Total F Power W 110±15% ( Pull Down)

Safety -

Energy BEE Standard

Temperature T-class

2.2 (1) Cold Start - Minimum Start voltage should not be more than 160V.
Electric Test (F0- - Applicable to Non Low Start ability USP
Performance 3002) - On input of V1,compressor should start within 1 minute.
Test (RT: 430C) - Compressor should not stop and OLP device should not
operate during test.
(2) Cold Start Test Start Voltage is <=135 V with Low Start ability USP
(RT: 250C) At 25 degree.
(ICTS/CHM/025)
- On input of V1,compressor should start within 1 minute.
- Compressor should not stop and OLP device should not
operate during test.
(3) LVS & HVS - Soak the Product at RT 25°C & 65 % RH till all temp. get stabilized
(RT: 250C & - Follow test procedure as per ICTS standard .
RH 65%) Judgment criteria : OLP tripping, function loss of any
(ICTS/CHM/30) electrical parts is not allowed during the test .
(4) Compressor
operating after - RT 43℃, -10% at rated voltage,
defrost - The system must be operated by Thermostat sensor
(F0-3002)
(5) Insulation - That is more than 10 ㏁ after temperature connection test.
Resistance - That is more than 5 ㏁ after test result.
Test - That is more than 2 ㏁ after high humidity defrost, much
(F0-3005) moisture, practical use run test.
- 1500 V, for 1 minute is inputted on refrigerator
(6) High Voltage
No breakdown of insulation.
Test (F0-3005) (1800 V , for 1 sec ;LQC acceptance)
(7) Leakage
Current Test Leakage current is Under 0.3 ㎃ (Test condition : Max capacity of
(F0-3005) defrost test, Severe condition (RT 60℃↓ ,RH 85~90% for 10 days)

LG(61) Design 060 A4 (950225) 14 LG Electronics


Design Standard
Division Item Design Standard
(8) Water ① Inside water spillage test (IEC 335-1 15.2 paragraphs)
spillage test - With test block which is filled with water until end limit (Refer to
IEC device), Open the valve at the weakest area against water
spill in electric part assembly
- And perform the high voltage test

② Outside water spillage test (Electric producr technical standard


appendix 8),
- Unplugged power cord, poured 0.5ℓ water with 1% NaCl on top
of refrigerator tilted backward by 2˚
- Then the product insulation resistance is tested/measured
between charging and non-charging metal by 500V. No insulation
breakdown should be and Insulation resistance is 2 ㏁↑ .
In double insulation structure type, Insulation resistance is 7 ㏁↑

(9) OLP Non -RT43 ±10C,at Std. Voltage 260V,forcefully continuously running
Operation Test the machine, after stabilization of temperature, the refrigerator
(ICTS/CHM/003) must operate by Thermostat sensor at -15% V of Rated Voltage.
- No OLP tripping should be observed during test period
- .No overheating sign should be observed on compressor
assembly.
- Comp. Wdg. Temp.< 1500C(A grade),<1650 C(H Grade).& OLP
surface temperature should be less than OLP operating temp.

(10) OLP - After taking R1 at 500C,start the machine at RT 45 ±10C & 253 V
Operation Test ,then room temp. increased to 500C at the rate of 20C/20 min, at
(ICTS/CHM/032) this time if OLP does not trip, then increased the voltage up to
312 of rated voltage at the rate of 2V/10 min. Even if OLP does
not trip, then open the door. Again if OLP does not trip then cover
the M/c

- The restarting time of OLP after tripping should not


exceed 2 Hrs, with no deformation of each part.
- Maxm. Wdg. Temp. at the time of OLP tripping is as below :
Div./Insulation Type E Grade
Forced Continuous run 1650C
Comp.Locked Rotor condn. 1950C

Before Trip (Temp.) Before Start (Temp.)


OLP COVER RT+30 50

(11) Earth The voltage drop between the earthing terminal of the appliance or
Continuity test the earthing contact of the appliance inlet and the accessible metal
(IEC 335-2-24 part is measured. The resistance calculated from the current and this
27.5 paragraph) voltage drop shall not exceed 0,1 Ω.
① The insulation resistance between LEAD WIRE C/F ASM
connector & cabinet (COMP BASE, HINGE LOWER)
② Between Machinery room ground terminal LEAD WIRE C/F ASM and
THERMOSTAT SHAFT -Tester :12V.25A

LG(61) Design 060 A4 (950225) 15 LG Electronics


Design Standard
Division Item Design Standard
(12) EMC and
EMI

Contents Standard Judgment

CONTINUOUS DISTURBANCE
(terminal noise) EN55014

DISTURBANCE POWER
(Noise electric power) EN55014 Margin> 3.0dB.
E
DISCONTINUOUS ISTURBANCE EN55014
(Discontinuity noise)
M
HARMONICS EN61000-3-2 A class
Note 1 ) Note 2)
I
FLICKER EN61000-3-3 Satisfy LIMIT.
Note 1 )
RADIATED DISTURBANCE EN55022
(Radiation noise) Margin 3.0dB.↑

VOLTAGE DIP LG(61)-F0-3057


(Instantaneous power failure)

IMPULSE
E (BURST)
LG(61)-F0-3057 B class

M ESD (Static electricity discharge) LG(61)-F0-3057

LIGHTING SURGE
C (Earth) LG(61)-F0-3057

INJECTED CURRENT EN55104 Criterion A (10% error)


Note 4)

16
Design Standard
Division Item Design Standard
Note 1) the HARMONICS and the FLICKER are applied in only Europe
export.

Note 2) HARMONICS Maximum Permissible


Harmonics Order
standard Harmonic Current
CLASS A
3 2.30
5 1.14
7 0.77
Odd 9 0.40
11 0.33
13 0.21
15≤N≤39 0.15x(15/N)
2 1.08
4 0.43
Even
6 0.30
8≤N≤40 0.23x(8/N)

Note 3) FILICKER standard (LIMIT)


Division Pst Plt dc dmax dt
General 1.0 0.65 3.0% 4.0% 200ms

V
dc
dmax
3%
t
dt

Note 4) INJECTED CURRENT standard Criterion A .

FUNCTION A CRITERION

Motor speed/Torque 10% (value except measurement


Movement/Heating accuracy)
Power(consumption input)
Timing(program delay, duty)
Switching( change of state) No change allowed
Stand-by

Data storage

Sensor function (signal transmission) Lower performance as specified


Indicators (visual&acoustic) by the manufacture is allowed,
Audio function but no loss of correct function
Illumination

(Ground : Add contents to clarify EMC standard satisfaction standard contents)

LG(61) Design 060 A4 (950225) LG Electronics


17
Design Standard
Division Item Design Standard
- RT 32±10C, RH 65±5% & RT 43±10C, RH 65±5%
2.3 (1)Pull Down
Item Std.(32±10C) Std.(43±10C)
Temperature (F0-3004)*
Performance F Temp. 1/2 h < -240C < -180C
Test
R Temp.( Avg.) < -100C < -30C

Winding Temperature < 1200c < 1200 C

Comp. Dome Temp. < 950C < 1050C


Suction Temp.(measured
Ambient + 3 °C Ambient + 3°C
150mm away from. Comp)
T Evap. (Surface) < -270C <- 210C

DRIER Temp.(inlet) > 34 & < 450C > 45 & < 55 0C

2 2
Suction Pr. (Ps) < 0.5 Kg/cm G < 2.5 Kg/cm G

Discharge Pr. (Pd) < 11 Kg/cm2G < 13.7 Kg/cm2G

- Tdis when measured 12mm away from comp. At 430C,should


not exceed 1300C (Enclosure Test)
- RT 32±10C, RH 65±5%
(2) Cooling
Speed Test Item Position Cooling Speed
(F0-3004)* Within 100 mins
TF : (320C to -50C) 1/3 h

TR :(320C to 10 0C) R avg


(1/3 H, 1/2 H & R25) Within 140 mins

- RT 43±10C, RH 65±5%
Item Position Cooling Speed

TF :(430C to -50C) 1/3 h 130 w/o Durachill; 150 With Durachill Within

TR.:(430C to 70C) R avg


(1/3 H, 1/2 H & R25) 240 w/o Durachill; 250 With Durachill Within

(3) Cycling Test


(F0-3003)* -.RT 32±1℃, RH 65±5% GL-305/280/255

F/R W/N N/N C/N N/W N/C

F temp.(℃)—1/3h -14±3 -18±2 -18±3 (-15±3) (-19±3)


R temp.(℃)—25 mm (1±2) CTQ1 3±1.5 (2±3) 4±3 0±3

Operation ratio (%) (Below 55) Below 65 Below 80 (Below 55) (Below 80)

Cy/Hr Below 3 Below 3 Below 3

-.The refrigerator compartment average temp(each shelf) should be less than 5℃.
- Min. Stopping time of comp. Should be > 3 mts.(Cycling)

*
For Procedure Only

LG(61) Design 060 A4 (950225) 18 LG Electronics


Design Standard
Division Item Design Standard
-RT 32℃, Refrigeration room shelf 2 application
(4) Temp.
Distribution Item
Test (Normal) R room Temperature (t0) : Cooling 1/3h temperature t0= 2±2
(F0-3010)
Door Basket center 2.5±2
Shelf each grade shelf center (t1) t1= t0±2
Salad box N/A
Convertible (vegetable / Meat ) N/A
Tray vegetable box t2= (t0+4)±2
Beauty and Care box (t4) N/A

Other Door Basket center (t5) t4= (t0+2)±2

F room Favg (t6) t5= -18±2


Other Position (t6) t6= t5±3

(5) Temp. -. RT32℃, RH 65%


Distribution 1. Freeze Stacking of M-Packages (Load) as per ISO Std.
with
(F0-3010) 25
(N/N)
M-Package)

15mm 15mm

* Standing distance Grille Fan 10~15mm paper oil


2. Refrigerator Comp.
- Follow standard loading,
300 gram at size 85 x 85 x 50

10mm 20mm 10mm

10~20mm Measure temp.location


-. Stack 1 unit if stacked 2 unit each rack,
Disturb parts structure.
3. Thermocouple Location in water Bowl
-.15mm from the bottom of the bowl
4. Standard Decisions
1) No Ice formation of water at Notch position N/N
2) Temp. deviation inside Ref, Compartment < 4deg
3) Temp. of door basket & Frz. Comp. < -14℃.

LG(61) Design 060 A4 (950225) LG 전자


LG(61) Design 060 A4 (950225) 19 LG Electronics
Design Standard
Division Item Design Standard
(6) Voltage Fluctuation Test (F0-3006)

Code Item Standard


Comp. Winding Rated voltage < 105℃ (A Grade)
Continuous Temp
Run, RT 320C, Other < 130℃ (A Grade)
V:160-280 V Winding temp. of
Rated voltage < 105℃ (A Grade)
Components
except Comp. Other < 130℃ (A Grade)
Motor
OLP should not trip when comp. winding
OLP
temp < 120℃
Freeze Temp.var. in Frz < 3deg C when V
Performance changes compared to Rated V.
ⓐ Comp.motor “I” current should not be
The others more than non operating “I” of
operating operating device
characteristic ⓑ No abnormal noise during test
ⓒ RPM of fan motor should exceed 2/3
of the Rated Voltage RPM
Cooling speed Temp. inside within 2 deg in Comparison
Cycling (Rated V ±10%) of Rated voltage
(F/R) Operation Char. No irregular functioning of elect. Part.
(Rated V ±10%) *OLP should not trip

(7) Ice Making -RT 430 C, Rated V (230 V) , Thermostat in maximum position
Test & Obtain stable condition, after this put ice tray filled with water up
(IS 1476 PART1 to 5 mm from top with water temperature 30± 10C. The contact
,2000) surface of ice tray should be wetted
Time taken to reach the ice temperature - 5 0C, must less than
180 minute. CTQ2

Ice making time must not greater than 110 % of manufacturer given
time.

(8) Defrosting 1. Normal defrost


Test -. No leakage of water at other area except drain area.
(LGEIL Test)
-. At end of defrost RC temp.avg. Tm : tm≤7℃.
1.Without Load
-. temp. inside ref comp should be : 0℃≤t1, t2 ,t3≤10℃.
-. Temp. at 1/3H (M-Package temp.) < 5 deg after defrost.
-. After defrost no OLP tripping during re-starting of compressor

2. Temp. distribution (Defrosting)


Temp. of Evap. Surface & surrounding & air duct area should
be under 0 degree on defrosting

LG(61) Design 060 A4 (950225) 20 LG Electronics


Design Standard
Division Item Design Standard
2. Low Temp. Defrosting
@ RT 10+ 1℃, 60 ℃ water temp. ,water load is recharged
3 times a day till the test end. After 15 days, It must be no
severe ice is formed on air duct harmful to Ref. performance
and no partial defrosting on evaporator surface
4. Maximum defrost

(8) Ambient Thermostat Position - Normal


Variation Test
(F0-3020)* RT 150C 320C 430C
(Normal) Fc ±40 Temp. Variation ±30 Temp. Variation
(9) Ambient
Variation Test
Rc ±40 Temp. Variation ±30 Temp. Variation
(F0-3020)*
(Normal)
Variation in temperature is ± 60C when ambient varies
from 150C to 430 C

- No OLP tripping, No abnormal noise & No bad


operation of thermostat
- R-Comp. Control knob maintains temp. within 00~100C.

(10) Load Test RT 300C , T/S - Normal, One layer of beer Bottle in each upper shelf
(ICTS/CHM/007) ( 10 No. Each) & 6 bottle in lowest shelf. Each door basket 05 bottle
,1/2 kg M package in Freezer.
Cooling Speed :To reaching following Temperature
M- package -8 0C , Shelf Bottle 7 0C, Door Basket 10 0C

Div. Shelf Load Door Basket Load M Package


(2) - < 20 Hrs (5) - < 21Hrs
Time (1) <12 Hrs
(minutes) ( 3) - < 20 Hrs (6) - < 21 Hrs

- Cycling should be there during the test.


(11) Vegetable -RT-320C , Humidity 60  5%
dryness test - Vegetable load , a bunch of lettuce which is fresh and
(F0-3041)* purchased on the testing day weight 550 50 gram,
height 20-25 cm
-continue the test for 24 Hrs after achieving the
stabilize temperature and calculate the vegetable
dryness as

= (Initial lettuce weight -last lettuce weight ) 100


(Initial lettuce weight )

Measured dryness is below 2.5 % /1days


*
For Procedure Only
LG(61) Design 060 A4 (950225) 21 LG Electronics
Design Standard
Division Item Design Standard
(11) Crisper 1. H/C function (vegetable dryness : F0-3041) vegetable room
humidity -. Ambient temperature : 32℃, Relative humidity
(Vegetable -. Temperature setting : N/N
Dryness) Longer 1) Operate refrigerator to make temperature stable more than 6 hrs
Freshness 2) Defrost is activated during test depending on defrost end time
and behave automatically
3) Refrigerator compartment, in the nearest center shelf and
vegetable room, put water vessel that has 300±3 ㎠ water surface
area and contains 30±1℃ water 500cc. If Ref’s volume over 400L,
put 2 vessel else 1 vessel.
Note) Meat box and additional compartment can be removed for
water vessel and place it in nearest shelf from center position in
refrigerator
4) Close door and measure each vessel's weight after 24 hours
normal running.
5) Calculate the ratio of initial weight and final weight of water
vessel
-. Evaporation amount of water vessel in vegetable
Evaporation each
Crisper Type
vessel
Normal crisper 20g
Longer fresh
12g
(Full airtight with gasket)

※ Normal crisper : use no gasket or gasket but not airtight


※ Two box condition, verify average value of each box and one
box value should be satisfied in 25g

LG(61) Design 060 A4 (950225) 22 LG Electronics


Design Standard
Division Item Design Standard
2.4 (1) Noise
Structure (F0-3011) Item Specification
Performance Ref. Front < 27+2 dB(A)
Cycling
Ref. back < 34+2 dB(A)
Thermostat Noise (Front) < 35 dB(A)
Comp Start < 32 dB (1within 1 mt)
COMP’ Stopping Noise (Front) < 35 dB(A)

Flow Noise Front < 26 dB(A)


(On Start) Back < 30 dB(A)

Contact Closing < 45 dB(A)


Defrost Start
Start < 37 dB(A)
(Front)
Flow Noise 40 dB(A)(within 20 mts.)
* Special Frequency.: 3dB(A) against Normal Operation,
It must be commented it in Test Result
(2) Vibration Value/Op. Cond Running(GAL) Start/Stop(GAL)
(F0-3012)
Front/Back 25 35
Left/Right 25 35
Up/Down 25 35
Base Up/down 50 -
Weak Point 70 -
Drain Condenser 70 -

- No resonance / touching of pipes


- No vibration/unpleasant sound during operation of the
comps.(Door Handle,control knobs,Shelf etc.)
- When run at ±15% Rated V,no abnormal vibration.
(3) Dew Test - No dew formation on any parts inside ref.
- No Penetrating water to connector part & connections.
(ICTS/CHM/033) (The DEW occurrence region of L/WIRE C/F ASSY being
(External) 2/3H a within ROUND curve height.)
(RT : 30±10C, NG1/3H
RH : 90 ± 2 %)
N/N 8Hr
OK2/3H

Cable wire PCB upper

- GASKET : No slipping. (Below Φ3 DEW droplet is permitted)


- No condensation on FRONT-L surface.(water Drop)
( Below Φ3 DEW droplet is permitted)

LG(61) Design 060 A4 (950225) 23 LG Electronics


Design Standard
Division Item Design Standard
- Insulation resistance after completion of test > 2 ㏁ .
but, ref. Charge amount remains maximum.
- Gasket part, That there is no shipping in Front-L part.
gasket at dew not drop to casing.

(4) Door Strength - No load condition, Measure the force open/Close.


Test (F0 3029) Exclude Max & Min value, Average value is below

(With Power) Open the F door for 10 sec & close then Check the open force
for R Door after 5 Sec. of F Door close & vice versa for 5 times
(10s Open, 5s close door, every stable time is over 1min)
RT:32℃ RH:65%
Door Close Door Close
Door Time Spec’ Door Time Spec’
General 7kg ↓ General 5kg ↓
Door-R Door-F
10sec 7.5kg ↓ 10sec 5.5kg ↓

(5) Closing Force : - When R door opened at 90O angle and it closed with an
Freezer Door Test impact force of 1±0.15Kgf, the freeze should not open
automatically.
- But it is acceptable that a little opened F Door is closed
automatically.
(6) Refrigerant - Instrument: Halogen Leak Detector(Leak rate CFC:1.7g/Yr,
Leakage Test CFC Free:1.43gm/Yr),No leakage on any of joints
(KSC 9305,5.1cl.)

(7) Shelf -2 stacks of Beer Bottle capacity: 640 ml each on shelf & door
Strength opening & closing 5 times, Test Duration 6hrs.
Test The bending values as per table below,
(F0-3028)
Front <15mm
Shelf
Back < 25mm
Sagging
Centre < 25mm

- DOOR closing /opening no falling of shelves


(Closing Force 3.5 kg)

- Permanent deformation < 3mm(After taking out the load)

- During shelf slide test, no vibration or dropping of


shelf
- In slide test method , total sliding is 200 at the frequency of 20
times/min . No damage or wear to I/Case and mobile part.

LG(61) Design 060 A4 (950225) 24 LG Electronics


Design Standard
Division Item Design Standard
(8) Drain - After defrosting no overflow.
Evaporation
Rate test - { (total amt,after defrost test)-(initial Fill Amt) } ×
(F0-3015) 10day = + 60%of total Drip Tray volume
RT: 30±1℃
RH: 90% - If Drip Tray,60% filled, then no spilling of drain water
during movement of unit.

(9) Structural - The following specs. To be satisfied after low


Strength (Body) ambient, High Humidity, Pull Down, Vibration & Load test as
(F0-3023) per table :
Division Specification

GASKET Dim.(Upper/Lower) Within ±2mm,


No gap observed
GASKET Contact length(metal) > 6mm

Door Sagging Maxm. < 3mm


O/CASE Bulging(bottom edge) < 6.5mm
Door Sag,15kg load on Door O/CASE twisting within 3mm
shelves(Door O/C Test)

Removed Load(0 Kg)


Within 1 mm of remaining
twisting
Others It should not have shape
abnormally deformed or crack

(10) Hot & Cold - Low Amb.(-20 ±10C, 45hrs): To be put after 1 Hr. of foaming.
Cycle Test
(F0-3038) - High Temp.(45±10C, 10Hrs): To be put after 1 Hr. of foaming.

- No separation of I/case from PU Foam & other components

- After 2 Cycle, no crack of Inner Case

- No separation of I/Case from PU foam & other component


- No corrosion of components or no blisters on I/Case or D/L

- No damage to lamp cover when subjected to impact load


(11) Impact test
0.05±0.005 Kgf, for 3 times. ( not applicable to lamp cover
(ELE.Parts Lamp
with surface area < 4 ㎠ or 10mm depth of base surface)
(IEC 335-1 21.1cl)
- The UL, the CSA application area follows in separate standard.
- Apply region: PTC COVER,CONTROL BOX-R,GRLLE FAN,
FAN MOTOR COVER

(12) FINGER - After taking out the cover Back M/C by hand without tool,
TEST try to push with 3 kgf. Force by TEST FINGER for 3 times,
(IEC 335-18cl) the finger should not touch the LEAD WIRE or other live parts

LG(61) Design 060 A4 (950225) 25 LG Electronics


Design Standard
Division Item Design Standard

3.Struc- 3.1 Structure (1)Door Switch No.of Impact Contact Temp.Rise


ture Reliability Operation Test Item Cycles Load Resistance Contact Pt.
Standard Improvement (F0-3034) (kg) (M ohm) (0 C)
DOOR SWITCH 100,000 0.08 ~ 0.6 <350 A/B Test <30 After test

- Other specs. according to LG(61) E-8036, comp. Std.


-Obtain the resonance frequency by increasing and decreasing
vibrations ( up-down with 200-200 cpm with amp Below 0.50mm,
(2)Vibration .
front-back hor. 50-300 cpm, & amp. below 5 mm and similarly for
Test right- left hor.).
(F0-3026) If there is no resonance then apply following frequencies.
Direction of Vibration Displacement
Time
Vibration (cpm) (mm)
Up - Down 1200 1.5 60
Front-Back(Hor.) 250 10 30
Left-Right(Hor) 250 10 30

- No damage, no leakage of gas

- No damage to any parts interior or exterior

- Insulation resistance after test > 10Mohm

- It should satisfy HV Test also

(3) Closed - The unit cover by a wooden enclosure with panel Top Gap
Surrounding 300mm, Sides: 10mm, Back: 100mm & RT 32 ±10C, Std.
Pull down Test Voltage, Continuous Running(short circuit Thermostat)
(F0-3017)* - Wdg. Temp :< 1200C(E-Grade), < 1050C(A-Grade)

- OLP : No tripping during the test


- Temp. Variation : Within 3 deg when compared to normal P/D.
Insulation Resistance : > 10Mohm

(4) Severe
- All sides gap. of 10mm(except front area), RT 35±1mm,
Closed
at std. Voltage & continuous running
Surrounding
Pull down Test - Wdg. Temp. : < 1350C(E-Gr)
(F0-3017)*
- OLP : OLP tripping during this test is allowed.

- No deformation of plastic parts due to surrounding heat

- Insulation Resistance : > 5Mohm after testing.

LG(61) Design 060 A4 (950225) 26 LG Electronics


Design Standard
Division Item Design Standard
(5) Door . Door Open Angle : 90˚ 。
opening/Closing opening & shutting.opening speed : 20 times/minute
Strength test opening shock : 4~5gr,
(F0-3029) Open times : freeze room 20,000 times.
Refrig.room 50,000 times
After opening & shutting door like above then check
. Door twisted : GASKET sealing should be perfect
. F/R DOOR : Door Gap between should be within 2mm max.

. GASKET contact area


A Before Test > 9mm
B After Test > 5mm

. No touching/rubbing noise during open/close test

. Hinge parts :
- Hinge tightening TORQUE after test > 1/ 3 value of torque
before start of test

- No tearing of Gasket welding/damage to gasket


. Door liner : No Crack.
. Gasket : No Gap bent. Gasket & case Flange
. No cracking of interior/any parts allowed.

. No broken on LEAD WIRE

LG(61) Design 060 A4 (950225) LG Electronics


LG(61) Design 060 A4 (950225) 27 LG Electronics
Design Standard
Division Item Design Standard

(6) Door stability/ 1. Tip over force measure test


Tip Tip over Test 1) For test refrigerator equipped with adjustable leg or wheel,
(F0-3022) Install it in condition of the easiest tip over.
2) Input standard load in door liner and the center of inner
case. open the door 90 。 and pull the point of door and spring
balance in front and downward direction (Vertical direction for
straight line of load applied point and door point). Then,
measure the load when test piece starts to fall down. (Measure
5 times and take minimum load as conduction load.)
Tension direction Tape attached

Freezer
door
Spring balancer

Refrigerator
door

Criteria : Refrigerator must not tip over.

Tip over
F door R door
force (kg)

Tip over from R


Open Close 5kg ↑
door

Tip over from F


Open Open 3.5kg ↑
door

LG(61) Design 060 A4 (950225) LG Electronics


LG(61) Design 060 A4 (950225) 28 LG Electronics
Design Standard
Division Item Design Standard

3.2 (1)Easy Handling


Structure - Light weight of parts for easy handling
for manufac-
turability - Component Minimization

- Component Standardization

3.3
Structure (1) Part common Refer to 3S plan.
For
Maintenance

- Easy Serviceability & removal


(2)Electric
Parts
- Easy repairing by small tools

(3) Cycle parts - GAS welding possible


- Repairing with V/Pump
- Repairing time max., 3 hrs.

LG(61) Design 060 A4 (950225) 29 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4. Part 3-4-1. Drawer 1.Satisfy LG(61)-F0-1002-TM-01.
Structure Durability Overload Test 1) Test Method
standard ①After putting calculated static load values(0.8 kg/ℓ) in
drawer, apply a vertical weight of 22.7kg to the front center top
edge of the drawer handle for two minutes.

Note) After pulling drawer out against stopper, drawer must


be tested.
If there are a several stoppers, test the drawer at
each stopper.
Note) For drawer which is supported by cover, cover must
be also loaded as calculated static load values.

2) Criteria
①Drawer must retain the test load plus overload.
②Drawer should not fall off.

(Drawer Overload Test)

3-4-2. Drawer 1.Satisfy LG(61)-F0-1002-TM-02.


Restraint Test 1) Test Method
①After putting calculated static load values(0.8 kg/ℓ) in
drawer, pull drawer out against stopper.
If there are several stoppers, test the drawer at each stopper.
②A force equal to the loading weight, but not more than
14kgf should be pulled horizontally at the position A,B,C of
the drawer handle for two minutes by using Push Pull Gauge.
(13.6kgf)
Note) For drawer which is supported by cover, cover must
be also loaded as calculated static load values.

2) Criteria
①Drawer should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.

Back

A B C
Front

(Drawer Restraint Test) (Positions for applying


restraint force)

LG(61) Design 060 A4 (950225) 30 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-3. Drawer 1.Satisfy LG(61)-F0-1002-TM-03.
Structure Durability Mechanical Life Test 1) Test Method
standard ①Put calculated static values(0.8 kg/ℓ) in drawer.
②Drawer Open and Close 5,000 cycles.
Note) For drawer which is supported by cover, cover must
be also loaded as calculated static load values.
※ Drawer Open/Close speed : 0.23 m/sec (0.75 ft/sec)
(GE Door Open/Close speed Bench Marking: 1.5 ft/sec)

2) Criteria
①Drawer should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.
Ex) Check the side rail of drawer, Guide Rail, Rail Roller.

(Drawer Mechanical Life Test)

3-4-4. Drawer 1.Satisfy LG(61)-F0-1002-TM-04.


Impact Test 1) Test Method
①Impact lead bag(max.10kg) equal to the impact load values
each 3 times at the position in drawer from the impact height.
Note) After pulling drawer out against stopper, drawer must
be tested.
If there are a several stoppers, test the drawer at each stopper.
Note) For drawer which is supported by cover, cover must
be also loaded as calculated static load values.

※ Impact height and impact load values equal to below.


1) Impact height = 101.6mm
(There is no limits of the impact height when pulling
drawer out, the impact height is equal to 101.6mm)
2) Impact load values = one-half of the calculated
drawer static load values(0.8 kg/ℓ)
or 10kg, whichever is less.
2) Criteria
①Drawer and Correlation parts should not be cracks,
breakage and fall off.
Ex) Check the side rail of drawer, Guide Rail, Rail Roller.

B A C

Impact height

(Drawer Impact Test) (Positions for applying impact)

LG(61) Design 060 A4 (950225) 31 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-5. Drawer 1.Satisfy LG(61)-F0-1002-TM-05.
Structure Durability Abnormal Open 1) Test Method
standard Impact Test ①Compute impact height and impact load values.
②After opening drawer at the 1/2,
Impact Lead Bag each one time Guide Rail
at the position A,B,C in the front
of drawer. (total three times)
#1/2 Open : Pull drawer out at the Drawer
1/2 of full drawer depth.
③After opening drawer at the Inner Case
Extreme Open, Impact Lead Bag ½ Open
each one time at the position A, Guide Rail
B,C in the front of drawer.
(total three times)
#Extreme Open : Open more than Drawer
last stopper and drawer should
Inner Case
not fall out.
Note) For drawer which is supported Extreme Open
by cover, cover must be also loaded as calculated static
load values.
※ Impact height and impact load values equal to below.
1) Impact height = 101.6mm
(There is no limits of the impact height when pulling
drawer out, the impact height is equal to 101.6mm)
2) Impact load values = one-half of the calculated
drawer static load values(0.8 kg/ℓ)
or 10kg, whichever is less.

2) Criteria
①Drawer should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.
Ex) Check the side rail of drawer, Guide Rail, Rail Roller.

B A C

Impact height

(Drawer Abnormal Impact Test) (Positions


for applying impact)

LG(61) Design 060 A4 (950225) 32 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-6. Drawer 1.Satisfy LG(61)-F0-1002-TM-06.
Structure Durability Front Impact test 1) Test Method
standard ①Set drawer vertically.
Drawer must not be moved on testing.
②Impact 540g steel ball each once at the position A,B,C of
drawer’s front from 140mm height.

2) Criteria
①Drawer’s front must show no breakage, cracks.

B A C

(Drawer Front Impact Test) (Front positions


for applying impact)

3-4-7. Drawer 1. Satisfy LG(61)-F0-1002-TM-07.


Bottom Impact Test 1) Test Method
①Pull drawer out against stopper.
②Impact 540g steel ball once at the position of drawer’s
bottom from 130mm height.

2) Criteria
①Drawer’s bottom must show no breakage, cracks.

(Drawer Bottom Impact Test) (Bottom position


for applying impact)
UL250 8.26 Clause
3-3-7-1 Load Test -According to.3-3-6-4, after putting load on the tray, tray should not
(UL) be cracks, breakage and get twisted to make the movement weak.

LG(61) Design 060 A4 (950225) 33 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-8. Drawer 1. Satisfy LG(61)-F0-1002-TM-08.
Structure Durability Deco Restraint Test 1) Test Method
standard ①After opening drawer, put 8kg load at the position A
in drawer’s back.
②Close drawer slowly not to change the location of the load.
③Open drawer strongly to impact at the drawer’s front deco.
After that, check the deco if it is pulled free or not.
④Repeat ①~③ total three times.
⑤Put the load at the position B,C and repeat the test.
※ Drawer Open/Close speed : 0.46 m/sec (1.5 ft/sec)
(GE Door Open/Close speed Bench Marking: 1.5 ft/sec)

2) Criteria
①Drawer’s deco must not be pulled free from its location.

Back

A B C

Front

(Drawer Deco Restraint Test) (Positions


for putting load for test)

UL250 8.26 Clause -According to.3-3-6-4, after loading tray, put 13.6Kg load at the
Container Restraint stopper in front direction for two minutes. In this time, tray must not
(UL) be pulled free from the stopper.

LG(61) Design 060 A4 (950225) 34 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-9. R room 1. Satisfy LG(61)-F0-1002-TM-09.
Structure Durability Basket Impact Test 1) Test Classification
standard ①Test A: Basket loading height (H) ≥ 300mm &
Basket loading width (W) ≥ 100mm
②Test B: Other basket except Test A.
Note) Dairy Basket and GPPS Basket exclude the test.

H
W

2) Test Method
①Test A : Impact 2kg steel ball each once at the position
A(Gate),B,C,D,E,F of 140mm height.
②Test B : Impact 2kg steel ball each once at the position
A(Gate),B,C,D,E,F of 50mm height.

3) Criteria
①Basket’s bottom must show no breakage, cracks.
②Basket should not fall off and tilt due to the breakage of
basket racks.
(If basket tilt, basket must be loaded as calculated static
load values.)
③Basket’s front must not be pulled free from its location.

C A E

Impact height D B F
(Positions for applying impact)

LG(61) Design 060 A4 (950225) 35 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-10. Basket 1. Satisfy LG(61)-F0-1002-TM-10.
Structure Durability Front Impact Test 1) Test Method
standard ①Set basket front vertically.
Basket must not be moved on testing.
②Impact 540g steel ball each once at the position
A,B,C of 310mm height.

2) Criteria
①Basket’s front must show no breakage, cracks.
②If there is assembled a window, it must not be pulled
free from its location due to the breakage of assembly.

B A C

(Front positions
(Basket Front Impact Test) for applying impact)

3-4-11. Basket 1. Satisfy LG(61)-F0-1002-TM-11.


Overload Test 1) Test Method
①After putting calculated static load values below in basket,
apply a hanging weight of 22.7Kg to the front center top
edge of basket for two minutes.

2) Criteria
①Basket must retain the test load and overload.
②Basket must not fall off.

(Basket Overlaod Test)

LG(61) Design 060 A4 (950225) 36 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-12. Shelf 1. Satisfy LG(61)-F0-1002-TM-12.
Structure Durability Impact Test 1) Test Method
standard ①Impact Lead bag (Max. 10kg) equal to the impact load
values from the impact height and positions. Method for
assembling shelf and the test should follow according to
below list.
Note) If a shelf can be sliding, pull out the shelf against
stopper.
Note) If drawer is supported by shelf, drawer must be
loaded as calculated drawer static load values.
(Drawer static load values = 0.8 kg/ℓ)
Impact position Method for assembling shelf Impact No.

Assembled state at the Each


Center/Front center(A1,A2)
normal position 3 times

Assembled state at the Each


Left back/Left front(B1,B2)
maximum right 3 times
Impact height
Assembled state at the Each
Right back/Right front(C1,C2)
maximum left 3 times

(Shelf Impact Test)


※ Impact height and impact load values equal to below.
1)Impact height = Maximum loading height – 152.4mm
Back (Max. 101.6mm)
Note) If a shelf is movable, it must be assembled at
B1 C1
A1 the farthest location to decide maximum loading
height.
2)Impact load values = one-half of the calculated static
B2 A2 C2 load values or 10kg, whichever is
Front less.

(Positions for applying impact) 2) Criteria


①Shelf should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.

UL250 8.27 Clause -.After impacting a steel ball(51mm diameter, 540g weight)
at the center of glass shelf from 413mm height, the shelf
3-3-6-2 Glass
should not be breakage.
Shelf Strength

UL250 8.27 Clause -.After impacting lead bag (Max. 10kg) equal to one-half load
Shelf Impact of 3-3-6-4 standard three times at the center of shelf from
& Cover Impact the height (maximum loading height (H) - 150mm), the shelf
must retain the test load.

-.Put the maximum load of steel cylinder vertically on the shelf.


UL250 8.25 Clause After an hour, the shelf must retain the test load.
Loading Test The test follow according to below conditions.
ⅱ.Loading height < 15cm : Diameter 80mm, Weight 0.5kg

LG(61) Design 060 A4 (950225) 37 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-13. 1. Satisfy LG(61)-F0-1002-TM-13.
Structure Durability Sliding Shelf 1) Test Method
standard Restraint Test ①After putting calculated static load values below on
sliding shelf, pull shelf out against stopper.
②A force equal to the loading weight(Max.14kgf) should
be pulled at the position A,B,C of the shelf front for two
minutes by using Push Pull Gage.
Note) If drawer is supported by shelf, drawer must be also
loaded. (Drawer calculated load values = 0.8 kg/ℓ)

2) Criteria
①Shelf should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.
Back

A B C
Front
(Positions for applying
(Sliding Shelf Restraint Test) restraint force)

UL250 8.26 Clause - .According to load test, after putting a load on shelf, apply a
Sliding Shelf force(13.6kgf) to the front direction of shelf for two minutes.
Restraint After that, the shelf must retain the test load and not fall off.

3-4-14. Shelf 1. Satisfy LG(61)-F0-1002-TM-14.


Loading Test 1) Test Method
①Assemble shelf at the maximum left.
②Put calculated static load values equally on every surface
of the shelf for an hour.
③Assemble shelf at the maximum right.
④Put calculated static load values equally on every surface
of the shelf for an hour.
Note) If drawer is supported by shelf, drawer must be also
loaded. (Drawer calculated load values = 0.8 kg/ℓ)

2) Criteria
①Shelf must retain the test load.
②Shelf should not be cracks, breakage and fall off.

(Shelf Loading Test)

LG(61) Design 060 A4 (950225) 38 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-15. Shelf 1. Satisfy LG(61)-F0-1002-TM-15.
Structure Durability Overload Test 1) Test Method
standard ①After putting calculated static load values(Max.22.7kg)
below on shelf, apply a hanging weight of 22.7kg to the
front center top edge of shelf for two minutes.
Note) If a shelf can be sliding, pull out the shelf against
stopper.
Note) If drawer is supported by shelf, drawer must be
loaded as calculated drawer static load values.
(Drawer static load values = 0.8 kg/ℓ)

2) Criteria
①Shelf must retain the test load and overload.
②Shelf should not fall off.

(Shelf Overload Test)

LG(61) Design 060 A4 (950225) 39 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-16. Cover, T/V 1. Satisfy LG(61)-F0-1002-TM-16.
Structure Durability Impact Test 1) Test Method
standard ①Impact Lead bag (Max. 10kg) equal to the impact load
values from the impact height and positions. Method for
assembling Cover T/V and the test should follow
according to below list.
Note) If it has three drawers, The highest
the highest drawer and Cover T/V
the 2nd Cover T/V must The 2nd
be tested, together. Cover T/V
(’08. Field Claim record)
Note) If drawer is supported by cover,
drawer must be loaded as (Three Drawer
calculated drawer static load values. Type Ref)
(Drawer static load values = 0.8 kg/ℓ)
Impact position Method for assembling shelf Impact No.

Assembled state at the Each


Center/Front center(A1,A2)
normal position 3 times

Assembled state at the Each


Left back/Left front(B1,B2)
maximum right 3 times

Assembled state at the Each


Right back/Right front(C1,C2)
maximum left 3 times

※ Impact height and impact load values equal to below.


1)Impact height = Maximum loading height – 152.4mm
(Max. 101.6mm)
Note) If a cover or shelf is movable, it must be
assembled at the farthest location to decide
maximum loading height.
2)Impact load values = one-half of the calculated static
load values or 10kg, whichever is
less.

2) Criteria
①Cover T/V should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.

Back
B1 C1
A1
Impact Height
B2 A2 C2
Front
(Positions
(Cover T/V Impact Test) for applying impact)

LG(61) Design 060 A4 (950225) 40 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-17. Cover, T/V 1. Satisfy LG(61)-F0-1002-TM-17.
Structure Durability Loading Test 1) Test Method
standard ①Assemble Cover T/V at the maximum left.
②Put calculated static load values equally on every surface
of the Cover T/V for an hour.
③Assemble Cover T/V at the maximum right.
④Put calculated static load values equally on every surface
of the Cover T/V for an hour.
Note) If it has three drawers, The highest
the highest drawer and Cover T/V
the 2nd Cover T/V must The 2nd
be tested, together. Cover T/V
(’08. Field Claim record)
Note) If drawer is supported by cover,
drawer must be loaded as (Three Drawer
calculated drawer static load values. Type Ref)
(Drawer static load values = 0.8 kg/ℓ)

2) Criteria
①Cover T/V must retain the test load.
②Cover T/V should not be cracks, breakage and fall off.

(Cover T/V Loading Test)

3-4-18. Cover, T/V 1. Satisfy LG(61)-F0-1002-TM-18.


Overload Test 1) Test Method
①After putting calculated static load values(Max.22.7kg)
below on Cover T/V, apply a hanging weight of 22.7kg to
the front center top edge of Cover T/V for two minutes.
Note) If drawer is supported by Cover T/V, drawer must be
loaded as calculated drawer static load values.
(Drawer static load values = 0.8 kg/ℓ)

2) Criteria
①Shelf must retain the test load and overload.
②Shelf should not fall off.

(Cover T/V Overload Test)

LG(61) Design 060 A4 (950225) 41 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-19 .Protruding 1. Satisfy LG(61)-F0-1002-TM-19.
Structure Durability Cover Impact Test 1) Test Method
standard ①Power on and stabilize inside temperature of the
refrigerator enough.
(※Set notch with initial condition.)
②Impact 540g steel ball each one time at the position A,B,C
of protruding cover from 230mm height within one minute
after opening R room door.
③Impact 540g steel ball each one time at the position A,B,C
of protruding cover from 230mm height within one minute
after opening F room door.
Note) Test the cover only : Protruding distance ≥ 30mm

2) Criteria
①Protruding Cover should not be cracks, breakage and
fall off.
B A C

(Positions for applying impact)

(Protruding Cover Impact Test)

3-4-20. Flap Up/ 1. Satisfy LG(61)-F0-1002-TM-20.


Down Mechanical 1) Test Method
Life Test ①Test A
ⅰ)After supplying a maximum lifting action to drawer in no
load state of drawer, open.
ⅱ) Repeat ⅰ) total five times.
②Test B
ⅰ)Put calculated package loads in drawer.
(Drawer static load values = 0.8 kg/ℓ)
ⅱ)After supplying a slight lifting action to drawer, open
against drawer’s stopper.
ⅲ)After supplying a slight lifting action to drawer, close.
ⅳ)Repeat ⅰ)~ⅲ) total 5,000 cycles.
※Drawer Open/Close speed : 0.23 m/sec (0.75 ft/sec)
(GE Door Open/Close Test speed Bench Marking: 1.5 ft/sec)

2) Criteria
①Flap up part and Correlation parts should not be cracks,
breakage and fall off.
Ex) Drawer, Guide Rail etc..

(Flap Up/Down
Mechanical Life Test)

LG(61) Design 060 A4 (950225) 42 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-21. Flap Up 1. Satisfy LG(61)-F0-1002-TM-21.
Structure Durability Push Test 1) Test Method
standard ①Push flap up part against the last stopper total 600 times.
- 50 times/year (1 time/week) * 10 years = 500 times
- Total pushing number = 500 times * 1.2 (Safety Factor)
= 600 times

2) Criteria
①Flap up part and Correlation parts should not be cracks,
breakage and fall off.

(Flap Up Push Test)

Final Stopping Position

Flap Up Push Test Picture - Push against the last Stopper.

3-4-22. Flap Up 1. Satisfy LG(61)-F0-1002-TM-22.


Overforce Test 1) Test Method
①After opening flap up part, push the upper side of hook
with 14kgf for 3 seconds by using Push Pull Gauge.
②If there are a several hooks, test at each hook.

Note) Test flap up part only :


When flap up part is
rotated 90 degrees, Gap
the gap from the next higher
mounted drawer ≥ 20mm
(the width of general finger = 20mm)

2) Criteria
①Flap up part and Correlation parts should not be cracks,
breakage and fall off.

A B

(Flap Up Overforce Test)

LG(61) Design 060 A4 (950225) 43 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-23. Knob 1. Satisfy LG(61)-F0-1002-TM-23.
Structure Durability Mechanical Life Test 1) Test Method
standard ①Push and pull knob total 600 times.
- 50 times/year (1 time/week) * 10 years = 500 times
- Total number = 500 times * 1.2 (Safety Factor)
= 600 times
②After finishing 1), push in all directions of knob with 10kgf
by using Push Pull Gauge.
(Left, Right, Upper, Lower, Left Rotation, Right Rotation)
-Case 1

Left Right Left Right


-Case 2 Rotation Rotation

Left Right Lower Upper Left Right


2) Criteria Rotation Rotation
①Knob should not be cracks, breakage and fall off.

(Knob Mechanical Life Test)

LG(61) Design 060 A4 (950225) 44 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-24. Ice Bank 1. Satisfy LG(61)-F0-1002-TM-25.
Structure Durability Bottom Impact Test 1) Test Method
standard ①Set the corners of the ice bank bottom on cylinder load.
(Set the end of corners on cylinder load as much as possible.)
②Impact 540g steel ball one time at the position of
ice bank’s bottom from 130mm height.

2) Criteria
①Ice bank’s bottom must show no breakage, cracks.

(Ice Bank Bottom Impact Test)

LG(61) Design 060 A4 (950225) 45 LG Electronics


Design Standard
Division Item Design Standard
3. 3-4.Part 3-4-25. Guide Rail 1. Satisfy LG(61)-F0-1002-TM-27.
Structure Durability Strength Test 1) Test Method
standard ①Put calculated static values(0.8 kg/ℓ) in drawer.
②Open drawer horizontally against drawer’s end stopper location.
③Close drawer against drawer’s end location.
④Repeat ②~③ total 1,200 cycles.
Note) For drawer which is supported by cover, cover must
be also loaded as calculated static load values.
※Drawer Open/Close speed : 0.46 m/sec (1.5 ft/sec)
(GE Door Open/Close Speed Bench Marking: 1.5 ft/sec)

2) Criteria
①Guide Rail should not be cracks, breakage and fall off.
②Correlation parts should not be cracks, breakage and
fall off.
Ex) Check the side rail of drawer, Guide Rail, Rail Roller.

(Guide Rail Strength Test)

LG(61) Design 060 A4 (950225) 46 LG Electronics


Design Standard
Division Item Design Standard
4.Appeara- (1)Appearance - Easy removal/fixing of internal components
nce Structure
Standard - For easy packing, appliance should not have protrusion
Standard,
- Internal component matl. should comply with Anti-Corrosion.
- Door packing matl. For door should have enough strength.
- External material should comply with anti-corrosion &
high gloss material.

(2) Marking - Should be at places for easy visibility


- Clue opening & shutting, making opening & shutting use room
selection switch on place that easy visibility

. Letter of High/Low Temp. for T/S at easily visible area


. Tamper Proof stickers having marks for earthling “ ”
. Make safety standard instruction for using electric / control part
Safety Regulation
Ground Connection must be used
Electric fust must be used on determined place
Show the energy consumption in the up side
Infuse will be noted regulation

(1)Control - Easy & Simple


Handling Ability
Operation
- After unpacking, the control operation for 1 time with power.

(2) Handling - Electric current fuse construction


Method
- One Label to be put describing Handling of Product.

LG(61) Design 060 A4 (950225) 47 LG Electronics


Design Standard
Division Item Design Standard
6.Safty 1) Electric standard EN (IEC) 60335-1 & 60335-2-24.
standard
2) Use condition & Warranty - Rated Voltage : 230V, 50Hz
- Voltage warranted : 230V±15%
- Ambient temp. warranted : 5℃ ~ 43℃

3) Safety device
No Device Spec
Def heater over heating
1 Temp Fuse
protection (77℃)
2 OLP Utc((1.05 ~1.35))
3 Main fuse 250V ,9A

4) Inflammable material No Part Inflammable Grade


1 Shroud PP-B120MA
2 Grill Fan PP-B120MA
3 Cover, Lamp GPPS-LGG1041
4 Cover, PCB EGI
- Tech
HIPS (FR GRADE survey
5 Case, PCB
LGS5Z300)
Cover back M/C
6 SBHG
* Only for export
PBT Aranite GTV4-
7 Cover, PTC
230 V0 (ABS)

5) PL spec Refer to PL check list.

6) Base model Nimbus -3 (GL-308VA5)

LG(61) Design 060 A4 (950225) 48 LG Electronics


Design Standard
Division Item Design Standard
(7) Usage - Rated Voltage : 230V ±15%, 50Hz
Guarantee
- Operating Voltage Range : 135V(Min)~ 290V(Max.)

- Ambient Temp. Range :16 ~43 deg C

(8) Risk Level - Grade (severe risk)


- In case of damage to Product & Human Being company has
to take action immediately.

7. (1) Defect . Period : 8 year = 70,080 hour (365 day x 24 x 8)


Reliability Ratio
Standard . Reliability R(t) = e -λt

Ln R(t)
. Ratio Defect[λ] =
-t

’10(In INDIA) ‘11 target (40% ↓) Ratio defect[λ]

NIMBUS 30.5% Ruby 8.4% 8.4 x 10-2

(2) Product <Reliability each hour result>


Life
Yearly 1 2 3 4 5 6 7 8
(Contents)
Ruby 98.1 97.7 97.4 97.2 97.0 96.9 96.8 96.7

LG(61) Design 060 A4 (950225) 49 LG Electronics


Design Standard
Division Item Design Standard
8.Quality (1)Inspection Imp.
Level Div. Items Level Remarks
Method & Quality
Level Importance CASE FORM ASSY Ⅱ sampling
CYCLE ASSY Ⅰ ALL
DOOR F/R ASSY Ⅱ sampling
Product REF ASSY Ⅰ ALL

(2) Guarantee/ - 4 Yrs on Compressor


Warranty
(Free of Charge) - CYCLE Components : 1 Yrs
(3)Instruction - Safety Caution
Manual
- Name of all parts
- Product Installation method

- Method of Earthing/Requirement
- Power Cord Handling/Type & Fixing

- Name & Function of all functional parts


- Method of Temp. Control

- Instruction for Food Storage


- Cleaning Method

- Component Assembling & Dissembling method

- Precaution for safety at using

- Product Guarantee/Warranty Card

- Service Centre Addresses


- Product Standard/Information
- Location Caution( Place of refrigerator)

(4)Refrigerator - Minm Gap. Betwn. Wall & Back : > 5Cm


Installation Betwn, Sides & Wall : > 2Cm
From Front & Top : > 30Cm
- Proper Leveling at the bottom/hard ground
- No use of extension board,exclusive power point.
- Location at no humidity
- As per Service Centre guidance
- It should not be placed on direct sunlight,or exposed
direct source of heat of heating appliances.
- Not to be installed in ships or vehicles

LG(61) Design 060 A4 (950225) 50 LG Electronics


Design Standard
Division Item Design Standard
(5) - Ambient Temp. 16~43℃,On Packed Condn. (-10~60℃)
Using
- Relative Humidity : 35~90%
Suitability
- No important documents or medicines with expiry dates
- Not to be installed in ships & vehicles

9. (1)A/S :Standard - Structure Parts: 2 Yrs After Prod. Drop (Stock control : 8Yrs.)
Operat - Control Parts : 8 Yrs. After manufacturing
ional
Stand (2) Instruction - In case of any problem contact nearest Service Centre
ard Manual Description.

(3)Working Cl. - Guidance of CS Centre before stopping use

LG(61) Design 060 A4 (950225) 51 LG Electronics


Design Standard
Division Item

10.CTQ
TABLE CTQ TABLE
NO Z-Value Data Source
CTQ1
CTQ1 4.0 A:Estimate
B:Existing
CTQ2 4.0 Data
C:6 Sigma
Data

LG(61) Design 060 A4 (950225) 52 LG Electronics


A
Prepared Checked Approved
Confidential p
p
r
o
Pankaj Madhvi Moola
v venkat
a ndra
l

Packing Design Specification

Product Type : Electric Refrigerator(T/M)

Model Name : GL-318/298/268*** (R-600a)


GL-315/295/265*** (R-600a)
GL-314/294/264*** (R-600a)

Design Team : REF R&D

Design Date : 15-Aug-2012

Reporter : PANKAJ LANDGE

R&D Refrigerator

LG(61) Design 060 A4 (950225) 1/10 LG Electronics


Design Standard

I. Packaging Design specification contents


Symbol Change contents Date Signature

10

11

12

Ⅱ. Deliberate (signature) from department


Dept. QA Mfg. R&D

Deliberation

Confirmation

LG(61) Design 060 A4 (950225) 2/10 LG Electronics


Design Standard
1. Application MODEL : Ruby- PJT

2. Basis SPEC
'

2.1, Package
SPEC

Number Part Name Qty

① BOX 1

② P/UPPER 1

③ P/BASE 1

④ P/CORNER,F 2

⑤ P/CORNER,B 2

⑥ P/FRONT 1

⑦ BAG-PE 1

⑧ P/UNDER DOOR 1

2.1. 1. BOX

1) Quality of the material : Corrugated cardboard


(VKG220xSK150xSK150xSK150xVKG220)
2) Function
- Package BOX prints safety stationery which prescribe product protection function and LG.
- Print product treatment stationery on the package BOX surface, and MAKER and the manufacture country.
- Spec is 1 - 1 reference since BOX relationship.

LG(61) Design 060 A4 (950225) 3/10 LG Electronics


Design Standard
<Table 1 - 1>

SPEC

Division Spec Degree of


Explosion Compressi
strength Strength ve strength
(kgf/ ㎠ ) ( kgf. ㎝ ) (kgf/ ㎝ )

(VKG220xSK150xSK150xSK150xVKG220
LGEIL 13.9 NA NA
)

2.1. 2. P/Upper
1) Quality of the material: EPS

2) Function

- P/Upper separates load, and protect product , back side and left, right slant impact
when load product.
- Packing prevent damage to product during stacking

- The specific gravity is above 0.018.

2.1. 3. P/Base

1) Quality of the material


① Domestic + Export : EPS + Corrugated Sheet + Tape

2) Function

- Protect product descent and shock that happen at circulation process


- Fill space in package box (bottom), and box's shape is kept.

- Protect dust inflow in product.


- The specific gravity of the EPS is above 0.022
-Basic shape -

LG(61) Design 060 A4 (950225) 4/10 LG Electronics


Design Standard

2.1. 4. P/Corner
F
1) Quality of the material :
EPS
2)
Function
- Protect product at machine (Clamping) loading and unloading of
product.
- Fill composure space in package box, and box's shape is kept,
and increases Packaging box's strength.

- The specific gravity is above 0.018.

2.1. 5. P/Corner
B
1) Quality of the material: EPS

2) Function

- Protect product at machine (Clamping) loading and unloading of product.


- Fill composure space in package box, and box's shape is kept,
and increases Packaging box's strength.

- The specific gravity is above 0.018

2.1. 6. P/Front

1) Quality of the material : EPS

2) Function

- Reduce surface & protect product from dents.


- The specific gravity is above 0.018

LG(61) Design 060 A4 (950225) 5/10 LG Electronics


Design Standard
2.1. 7. BAG PE

1) Quality of the material : HDPE (that act on to LG (61) - E - 3006)

2) Function

- Keep away dust and this material inflow to product.

- Prevent scratches and corrosion of product.

2.1. 8. P/Under
Door
1) Quality of the material : EPS

2) Function

- Prevent sagging of Door.


- The specific gravity is above 0.025

3. Package strength

3.1 Test Condition

-Test condition divides by grade according to weight of finished product.

Finished product weight


35↓ 36 ~ 75 76~120 120↑
(kg)

Test condition A B C D

3.2 Test Order

- Inclined impact Transportation test  Violent shock test  Drop test


- Stack test (New machine)

LG(61) Design 060 A4 (950225) 6/10 LG Electronics


Design Standard
3.2. 1 Inclined impact test.

1) Application scope

To check transportation worthiness of product during vertical and horizontal shipping conditions.

2) Test Condition

-Get fully packed product along with all components in place.


-Place the product on inclined impact tester as per the specified test conditions as follows (refer
table below for test sequence & test distance according to product weight)
-Conduct the test (once) from all sides as per above parameters and take observations:-
-Any damages in carton box
-Any kind of Oil/ gas leakage traces on carton box.

Packing weight Kg
Index
11~20 21~75 76~120 >120
Bottom A 4m 4m 2m 2m
Front B 1m 1m 0.5m 0.5m gth
Back C 1m 1m 0.5m 0.5m Len
Right D 1m 1m 0.5m 0.5m
Left E 1m 1m 0.5m 0.5m
10deg
Product weight table for inclined impact test

3.2. 2 Transportation simulation for vertical and horizontal shipping.

1) Application Scope

To check transportation worthiness of product in Indian simulated transportation conditions. i.e. Road
and railways.

2) Test condition

RPM : 250 cpm


Displacement : 25.4mm
Acceleration :1.25G
Motion : synchronous
Duration : 1hrs
(30min.@ X axis & 30 min. Y axis)

-Take observation for any damage in Machine room.

59
LG(61) Design 060 A4 (950225) LG Electronics
Design Standard
3.2. 3 Violent movement test

No. of drops:100
1) Application scope

Height :65mm
To simulate product behavior in standard sea container.
Refrigerator

2) Test condition
Place the product on violent shock tester (tie with belts) and the H = 65mm from 100
times it will have to move violently.

-Take observation for any damage in Machine room.

3.2. 4 Drop test

1) Application scope
Test simulates ware house loading and unloading conditions of product.

2) Test condition
Drop product at all four corners from a height of 300mm and drop the product at all 4 sides from a height of
500mm. After that drop the product (straight) from a height of 500mm.
Take final observation of complete product in view of any damage.

Judgement criteria:
No damage should be observed to the product during & after the test

Notes:
1. A product should be subjected to either vertical or horizontal test, not both.
2. Each model to be evaluated for vertical and horizontal tests.
3. Sample size one for horizontal and one for vertical test.

60
LG(61) Design 060 A4 (950225) LG Electronics
Design Standard
3.2. 5 Stack test

1) Application scope
Test is used to simulate stacking conditions for product in ware house.

2) Test condition

Place the product in chamber @40deg 90% RH for 168 hrs, put the packed machine on the centre
of bottom pallet as shown in below figure and apply the calculated load which is equal to load of
same packed product.

Judgment Criteria: After completion of test, following should be satisfied


(1) No abnormal damage in packing materials (No damage in EPS
base, corner post & EPS top)
(2) No any wrinkle & bubbles on the carton box.

(Weight)

Pallet

Packed
Product

Stack test

61
LG(61) Design 060 A4 (950225) LG Electronics
Confidential

Environment Design Standard

Product Name : Electric Freezer Refrigerator (T/M)

Model Name : GL-318/298/268*** (R-600a)


GL-315/295/265*** (R-600a)
GL-314/294/264*** (R-600a)

Team : R&D Refrigerator

Date : 15-Aug-2012

Reported : PANKAJ LANDGE

R&D Refrigerator

LG(61) Design 060 A4 (950225) 1/6 LG Electronics


Design Standard
Division Item Design Standard

Design standard content

1.Hazardous substance improvement Check item

2. Re-application improvement Check item

3.Environment information offer Check item that hit

LG(61) Design 060 A4 (950225) 2/6 LG Electronics


Design Standard
Environmen Compulsion
t
Design Standard
/advice
strategy
1. Compulsion 1. Do you receive Buyer's hazardous substance connection requirement and sent to
Hazardous operation division person in charge? (house brand model does not have
substance dissolution)
improvement 2. Did you insert Buyer's hazardous substance connection requirement to design
Compulsion
standard? (house brand model does not have dissolution)
3. Did you insert LG Electronics hazardous substance administration standard to
Compulsion design workbook?
4. Did you write LG Electronics hazardous substance administration standard to new
Advice drawing?

Compulsion 5. New development parts satisfy LG Electronics lead inclusion standard?


Encouragement, plastic, paint, ink, plastic gilt, Within
metal/plastic stamp, lead in cable clothes 100 ppm
LG
Lead in Solder (bar/wire/cream solder, Solder Within
Electronic
ball), parts lead-wire gilt 800 ppm
s standard
Lead of metal gilt, ceramic, glass, ferrite core Within
etc. 500 ppm

Compulsion 6. Do new development parts satisfy EU RoHS Directive lead inclusion


standard?
EU Within 1000
standard All parts
ppm

Compulsion 7. Do new development parts satisfy LG Electronics


cadmium inclusion standard?
Rubber, plastic, paint, ink, metal/plastic stamp, Within 10
LG cadmium in plastic gilt ppm
Electronic
s standard Cadmium in metal gilt (ex : Brass, zinc die- Within 75
casting etc..), ceramic, glass, ferrite core ppm

Compulsion 8. Do new development parts satisfy EU RoHS Directive cadmium


inclusion standard?
EU
standard All parts Within 100 ppm

Compulsion 9. Do new development parts satisfy LG Electronics mercury inclusion


standard?
Mercury content of I/armor plastic, coating
LG
Electronics
material, ink, coating/gilt emperor, wattmeter, Within
standard electricity point of contact (relay, switch, sensor) 500 ppm
etc.

Compulsion 10. Do new development parts satisfy EU RoHS Directive mercury


inclusion standard?
EU Within 1000
standard All parts
ppm

LG(61) Design 060 A4 (950225) 3/6 LG Electronics


Design Standard
Compulsion
Division Design Standard
/
1. advice
11. Do new development parts satisfy LG Electronics
Hazardous Compulsion
Chromium inclusion standards?
substance
improvement Chromium in plastic, rubber, paint, ink, Within
metal/plastic stamp 500 ppm
LG
Not
Electronics Metal gilt, plastic gilt, chromium
Detection
standard
Within
Chromium in gilt
100 ppm

Compulsion 12. Do new development parts satisfy LG Electronics 6 car


chrome inclusion standards?
EU Within 1000
standard All parts
ppm

Compulsion 13. Do new development parts satisfy LG Electronics PBB inclusion


standard?
LG
Electronics
PBB in plastic, rubber, paint, ink, metal/plastic Within
standard stamp 500 ppm

Compulsion 14. Do new development parts satisfy EU RoHS Directive PBB inclusion
standard?
EU Within 1000
All parts
standard ppm

Compulsion 15. Do new development parts satisfy LG Electronics


PBDE inclusion standard?
LG
Electronics
PBB in plastic, rubber, paint, ink, metal/plastic Within
standard stamp 500 ppm

Compulsion 16. Do new development parts satisfy EU RoHS Directive PBDE


inclusion standard?
EU Within 1000
All parts
standard ppm

Compulsion 17. Do parts that exceed LG Electronics standard make out or receive and are
keeping an improvement plan?

Compulsion 18. Do parts that exceed EU RoHS Directive standard make out or receive and
are keeping an improvement plan?

LG(61) Design 060 A4 (950225) 4/6 LG Electronics


Design Standard
Compulsion
Division / Design Standard
2.    advice
Compulsion 1. Did you confirm contents for WEEE processing expense in contract about EU
Re-application
improvement direction product when contracted with Buyer?

Compulsion 2. Did you mark quality of the material according to ISO11469 about plastic
parts more than 25g?
Indication
example >ABS<, >PC+ABS<

Advice 3. Are discernment and access available at a look in case recycling material
and parts disjoint Cover of product?

Advice 4. Recycling material and parts are Wire connection, Snap fit that resolving time
is less, or did you use conclusion method such as Screw?

Advice 5. Is disjointing of recycling material and parts possible by screwdriver, wrench,


flier or nipper?
Advice 6. Are discernment and access available at a look in case pretreatment material
and parts disjoint Cover of product?
Plastic including subject of an address speech that become
bromine
Pretreat Parts including asbestos
ment
parts Gas discharge lamps
The LCD which is an above the surface 100 cm2

Advice 7. Pretreatment material and parts are Wire connection, Snap fit that resolving
time is less, or used conclusion method such as Screw

Advice 8. Is disjointing of pretreatment material and parts possible by screwdriver,


wrench, flier or nipper?

Advice 9. Did plastic of recycling parts use thermo plasticity resin?

Advice 10. Did plastic parts more than 100g use thermo plasticity resin?

Advice 11. Do parts of Stainless steel quality of the material that is used to product
adhere to magnet?

LG(61) Design 060 A4 (950225) 5/6 LG Electronics


Design Standard
Compulsion
Division / Design Standard
3. advice
Compulsion 1. Did EU direction house brand product write Mark that prescribe in WEEE
Environment
information Directive?
that hit
* EU WEEE Marking example :

Compulsion 2. Did EU direction house brand product insert about Mark that prescribe in
WEEE Directive to user manual?

* WEEE Mark connection explanation door


1. When this crossed-out wheeled bin symbol is attached to a product it
means the product is covered by the European Directive 2002/96/EC.
2. All electrical and electronic products should be disposed of separately
from the municipal waste stream via designated collection facilities
appointed by the government or the local authorities.
3. The correct disposal of your old appliance will help prevent potential
negative consequences for the environment and human health.
4. For more detailed information about disposal of your old appliance,
please contact your city office, waste disposal service or the shop
where you purchased the product.

LG(61) Design 060 A4 (950225) 6/6 LG Electronics


A
Confidential P Prepared Checked Approved
P
R
O
V
A
l PANKAJ M.SINGH M.VENKAT

3F Evaluation Standard

Product Name : Electric Refrigerator (T/M)

Model Name : GL-305/280/255*** (R-600a)

Team : REF R&D

Date : 15-Aug-2012

Reported : PANKAJ LANDGE

R&D Refrigerator

LG(61) Design 060 A4 (950225) LG Electronics


Design Standard
 3F Design Criteria
Judgment
Item Measurement Unit Remark
Guide
Drawer Open Force kgf 0~0.5 Except from Start & End 50mm
Drawer Close Force kgf 0~0.5 Except from Start & End 50mm
Drawer Balance when opened and closed mm 0~10 Full Open Status(From the end of
Left to Right)
Door Type Drawer Open Force kgf 0~2.0 Except from Start & End 30mm
Door Type Drawer Close Force(Auto Closing) kgf <1.0 Before Gasket is not attached to
cabinet
Feel Door-F Open Force kgf 1~6.0 Open force
Door-R Open Force kgf 1~6.0 Open force
Movable Shelf Open & Close Force kgf 0~0.8 Except from Start & End 50mm
Foling Shelf Open & Close Force kgf 0~0.5 Flat Surface Sliding Area
Dispenser Button Push Force(I&W) kgf 0~0.5
Display Button Push Force kgf 0~0.5 Except Touch Button
Handle Gap in Assembled Line mm 0~0.3
Display Gap in Assembled Line mm 0~0.3
Dispenser Gap in Assembled Line mm 0~0.3
Home Bar Door Unlevel in Assembled Line mm 0~1
Home Bar Door Gap in Assembled Line mm 0~0.5
Home Bar Door Open Velocity sec 0.9~1.7
Home Bar Door Open Force kgf 1.6~3.0 3F Target (85↑)
Home Bar Door Close Force kgf 1.6~3.0
Cover Home Bar Gap in Assembled Line mm 0.3
Door Unlevel in F & R(Upper/Lower) mm 0~2.0
Fit Door Unlevel in F & R(Front/Rear) mm 0~2.0
Door Gap between F & R mm 0~2.0
Cap Deco Gap in Assembled Line mm 0~0.3
Cap Deco Unlevel in Assembled Line mm 0~0.3
Cover Hinge Gap in Assembled Line mm 0~0.3
Basket Gap in Assembled Line mm 0~0.3
Shelf On Sides wrt Liner mm 0~1.0
Grill Fan Gap in Assembled Line mm 0~1.0
Control Box Gap in Assembled Line mm 0~1.0
Inner Case Gap in Assembled Line mm 0~1.0
Gakset-F Straight Rate in Assembled Status mm 0~2.0
Part Appearance-Defect(sink mark,
Defect
weld
Quantity
line and etc) Quantity Quantity
Part Appearance-Bent Defect Quantity Quantity Quantity
Part Appearance-Scratch Defect Quantity Quantity Quantity
Part Appearance-Burr Defect Quantity Quantity Quantity
Finish Part Appearance-Cleaning(LeakDefect
Urethane)
Quantity Quantity Quantity
Part Appearance-Cleaning(Dust)Defect Quantity Quantity Quantity
Part Appearance-Cleaning(Exposure
Defect
Foam-P/U)
Quantity Quantity Quantity
Color Matching between parts Defect Quantity Quantity Quantity Refer to Color chip
Luster Rate Defect Quantity Quantity Quantity Refer to Inspection Report

[ Feel , Fit Pass Item Qty]


 Total Index = - Finish Defect x 10%
[ Feel , Fit Total Evaluation item Qty]

LG(61) Design 060 A4 (950225) LG Electronics

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