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Chapter

17 Accounting Systems For


Measuring Costs

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Cost
Cost Accounting
Accounting Systems
Systems
Determining unit Planning and
manufacturing control
costs. functions.

Cost accounting systems provide information


supporting decisions making the business successful.

Assessing the Providing


efficiency and products or
effectiveness services to
of operations. customers.
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Cost
Cost Accounting
Accounting Systems
Systems
Evaluate and Disclose
reward inventories
employee and cost of
performance. goods sold.

Cost accounting systems are the procedures


and techniques used by management.

Track resources
Manage activities
consumed by
that consume
products and
resources.
services.
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Basic
Basic Cost
Cost Accounting
Accounting Procedures
Procedures
Process Job Order
Costing Costing

 Used for production of large,


unique, high-cost items.
 Built to order rather than mass
produced.
 Many costs can be directly traced
to each job.
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Basic
Basic Cost
Cost Accounting
Accounting Procedures
Procedures
Process Job Order
Costing Costing

 Typical job order cost applications:


 Special-order printing
 Building construction
 Also used in service industry
 Hospitals
 Law firms
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Basic
Basic Cost
Cost Accounting
Accounting Procedures
Procedures
Process Job Order
Costing Costing

 Used for production of small,


identical, low-cost items.
 Mass produced in automated
continuous production process.
 Costs cannot be directly traced to
each unit of product.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Basic
Basic Cost
Cost Accounting
Accounting Procedures
Procedures
Process Job Order
Costing Costing

Typical process cost applications:


 Petrochemical refinery
 Paint manufacturer
 Paper mill

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Job
Job Order
Order Costing
Costing
Manufacturing
overhead (OH)
Applied to each
Direct Tra job using a
materials ced
dire predetermined
to e ctly
ach rate (POHR)
job

THE JOB
c t l y
d i re
c e d b
Tr a j o
Direct e a ch
to
labor
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Job
Job Order
Order Costing
Costing

The primary document


for tracking the costs
associated with a
given job is the job
cost sheet.

Let’s investigate

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


The
The Job
Job Cost
Cost Sheet
Sheet
RoseCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-X9
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount

Cost Summary Units Shipped


Direct Materials Date Number Balance
Direct Labor
Manufacturing Overhead
Total Cost
Unit Cost

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


The
The Job
Job Cost
Cost Sheet
Sheet
RoseCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-X9
Date Completed
Department B3 Units Completed
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116

Cost Summary Units Shipped


Direct Materials $ 116 Date Number Balance
Direct Labor
Manufacturing Overhead
Total Cost
Unit Cost

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


The
The Job
Job Cost
Cost Sheet
Sheet
RoseCo Job Cost Sheet
Job Number A - 143 Date Initiated 3-4-X9
Date Completed Accumulate
Department B3 Units Completed
Item Wooden cargo crate direct labor
Direct Materials Direct Labor
costs by
Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours means
Rate of a
Amount
X7-6890 $ 116 36 8 $ 88
work record,
such as a time
Cost Summary ticket,
Units Shippedfor each
Direct Materials $ 116 Date Numberemployee.
Balance
Direct Labor $ 88
Manufacturing Overhead
Total Cost
Unit Cost

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


The
The Job
Job Cost
Cost Sheet
Sheet
RoseCo Job Cost Sheet
Apply manufacturing overhead
Job Number A - 143
to jobs using a
Date Initiated 3-4-X9
predetermined overheadDate rate (POHR)3-5-X9
Completed based on
Department B3 direct labor hours
Units Completed
(DLH). 2
Item Wooden cargo crate
Direct Materials Direct Labor Manufacturing Overhead
Req. No. Amount Ticket Hours Amount Hours Rate Amount
X7-6890 $ 116 36 8 $ 88 8 $ 4 $ 32

Cost Summary Units Shipped


Direct Materials $ 116 Date Number Balance
Direct Labor $ 88
Manufacturing Overhead $ 32
Total Cost $ 236
Unit Cost $ 118

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Job
Job Order
Order Costing
Costing
Document
Document Flow
Flow Summary
Summary

Let’s summarize
the document
flow we have
been discussing
in a job order
costing system.

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Job
Job Order
Order Costing
Costing
Document
Document Flow
Flow Summary
Summary
The materials Direct JobCost
Cost
materials Job
requisition Job Cost
Sheets
Job Cost
Sheets
Sheets
indicates the Sheets
cost of direct Materials
Materials
Ledger Cards
material Materials
Ledger Cards
Materials
Ledger Cards
to charge to Requisition
jobs
and the cost of Manufacturing
indirect material Overhead
Indirect
to charge to Account
materials
overhead.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Job
Job Order
Order Costing
Costing
Document
Document Flow
Flow Summary
Summary
Employee time Direct JobCost
Cost
Labor Job
tickets indicate Job
Job Cost
Sheets
Cost
Sheets
Sheets
the cost of direct Sheets
labor Employee Time
Employee Time
Ticket
Employee
to charge to Employee Time
Ticket
Time
Ticket
jobs Ticket
and the cost
Manufacturing
of indirect labor Overhead
to charge to Indirect Account
overhead. Labor

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Job
Job Order
Order Costing
Costing
Document
Document Flow
Flow Summary
Summary
Employee Indirect
Time Ticket Labor

Overhead
Other Manufacturing Applied Job Cost
Actual OH Overhead with Sheets
Charges Account
POHR

Materials Indirect
Requisition Material

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing
Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing

Let’s examine the


cost flows in a
job order costing
system. We will
use T-accounts
and start with
materials.

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Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing
Work in Process
Materials Inventory (Job Cost Sheet)
•Material •Direct •Direct
Purchases Material Material
•Indirect
Material

Mfg. Overhead
•Indirect
Material

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing

Next let’s add


labor costs and
applied
manufacturing
overhead to the
job order cost
flows. Are you
with me?
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing
Work in Process
Labor (Job Cost Sheet)
•Direct •Direct
Labor Material
•Indirect •Direct
Labor Labor
•Overhead
Applied
Mfg. Overhead
When
•Indirect •Overhead Actual Applied
Material Applied to
overhead
/
factory = factory
overhead
•Indirect Work in
the difference is closed
Labor Process to cost of goods sold.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Closing
Closing Under-
Under- or
or Overapplied
Overapplied
Manufacturing
Manufacturing Overhead
Overhead

If Manufacturing Effect of Closing to


Overhead is . . . Cost of Goods Sold

UNDERAPPLIED INCREASE
(Applied OH is less Cost of Goods Sold
than actual OH)

OVERAPPLIED DECREASE
(Applied OH is greater Cost of Goods Sold
than actual OH)

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing

Now let’s
complete the
goods and sell
them. Still with
me?

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Flow
Flow of
of Costs
Costs in
in Job
Job Costing
Costing
Work in Process
(Job Cost Sheet) Finished Goods
•Direct
•Cost of •Cost of •Cost of
Material
•Direct Goods Goods Goods
Mfd. Mfd. Sold
Labor
•Overhead
Applied
Cost of Goods Sold
•Cost of
Goods
Sold
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Process
Process Costing
Costing


 Used
Used for
for production
production of of small,
small,
identical,
identical, low-cost
low-cost items.
items.

 Mass
Mass produced
produced in in automated
automated
continuous
continuous production
production process.
process.

 Costs
Costs cannot
cannot bebe directly
directly traced
traced
to
to each
each unit
unit of
of product.
product.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Comparing
Comparing Job
Job and
and Process
Process Costing
Costing
Job Costing Process Costing

 Custom orders  Repetitive production

 Heterogeneous products  Homogeneous products

 Low production volume  High production volume

 High product flexibility  Low product flexibility

 Low to medium  High standardization


standardization

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Job
Job and
and Process
Process Costing
Costing
The Work in Process
Direct account consists of
Materials individual jobs in
job costing.

Direct Finished
Jobs
Labor Goods

Factory Cost per


Overhead unit for
each job
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Job
Job and
and Process
Process Costing
Costing
The Work in Process
Direct account consists of
Materials specific processes in
process costing.

Direct Finished
Processes
Labor Goods

Factory Cost per


Overhead unit
processed
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Job
Job and
and Process
Process
Costing
Costing Similarities
Similarities
Same objective: to determine
the cost of products

Same inventory accounts: raw materials,


work in process, and finished goods

Same overhead assignment method:


predetermined rate times actual activity

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Work
Work in
in Process
Process Accounts
Accounts ——
The
The Key
Key toto Process
Process Costing
Costing
Direct
Materials
Indirect

Work in
Process
Assembly
Work in
Factory Finished
Applied Process
Overhead Overhead Goods
Packaging
Indirect

Delivered
to
Direct
Labor Customers
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Computing
Computing Unit
Unit Cost
Cost
Costs
Costs are
are accumulated
accumulated for
for aa period
period of
of
time
time by
by process
process or
or department.
department.
Unit
Unit cost
cost is
is computed
computed by by dividing
dividing the
the
accumulated
accumulated costscosts by
by the
the number
number of of
units
units produced
produced in in the
the period.
period.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Unit
Unit Cost
Cost
Costs
Costs are
are accumulated
accumulated for
for aa period
period of
of
time
time by
by process
process or
or department.
department.
Unit
Unit cost
cost is
is computed
computed by by dividing
dividing the
the
accumulated
accumulated costscosts by
by the
the number
number of of
units
units produced
produced in in the
the period.
period.
IfIf partially
partially complete
complete units
units remain
remain in
in
process,
process, we we must
must use
use equivalent
equivalent units
units
as
as the
the divisor
divisor to
to obtain
obtain unit
unit costs.
costs.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Computing
Computing and
and Using
Using Equivalent
Equivalent
Units
Units of
of Production
Production
Equivalent
Equivalent units
units is
is aa concept
concept expressing
expressing aa
number
number ofof partially
partially completed
completed units
units as
as aa
smaller
smaller number
number of of fully
fully completed
completed units.
units.

Two one-half full pitchers are


equivalent to one full pitcher.

+ = 1

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Question
Question
For
For the
the current
current period,
period, PencilCo
PencilCo started
started
15,000
15,000 units
units and
and completed
completed 10,000
10,000 units,
units,
leaving
leaving 5,000
5,000 units
units in
in process
process 30
30 percent
percent
complete.
complete. How How many
many equivalent
equivalent units
units of
of
production
production did did PencilCo
PencilCo have
have for
for the
the period?
period?
a.
a. 10,000
10,000
b.
b. 11,500
11,500
c.
c. 1,500
1,500
d.
d. 15,000
15,000
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Question
Question
For
For the
the current
current period,
period, PencilCo
PencilCo started
started
15,000
15,000 units
units and
and completed
completed 10,000
10,000 units,
units,
leaving
leaving 5,000
5,000 units
units in
in process
process 30
30 percent
percent
complete.
complete. How How many
many equivalent
equivalent units
units of
of
production
production did did PencilCo
PencilCo have
have for
for the
the period?
period?
a.
a. 10,000
10,000
10,000 units + (5,000 units × .30)
b.
b. 11,500
11,500 = 11,500 equivalent units
c.
c. 1,500
1,500
d.
d. 15,000
15,000
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Cost
Cost Per
Per Equivalent
Equivalent Unit
Unit

Cost per
Product costs for the period
equivalent =
Equivalent units for the period
unit

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Question
Question
Now
Now assume
assume that
that PencilCo
PencilCo incurred
incurred
$27,600
$27,600 in
in production
production costs.
costs. WhatWhat was
was
PencilCo’s
PencilCo’s cost
cost per
per unit
unit for
for the
the period?
period?
a.
a. $1.84
$1.84
b.
b. $2.40
$2.40
c.
c. $2.76
$2.76
d.
d. $2.90
$2.90

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Question
Question
Now
Now assume
assume that
that PencilCo
PencilCo incurred
incurred
$27,600
$27,600 in
in production
production costs.
costs. WhatWhat was
was
PencilCo’s
PencilCo’s cost
cost per
per unit
unit for
for the
the period?
period?
a.
a. $1.84
$1.84
b.
b. $2.40
$2.40 $27,600 ÷ 11,500 equivalent units
c.
c. $2.76
$2.76 = $2.40 per equivalent unit
d.
d. $2.90
$2.90

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Equivalent
Equivalent Units
Units
40% of
Material
Equivalent
Equivalentunits
unitsmay
maybe be
different
different for
formaterial
materialandandlabor
labor
Stage 1
and
andoverhead
overheadat at different
different
stages
stagesofof aaprocess.
process.
25% of
Labor and
Overhead

At
At completion
completionof
ofStage
Stage11ofof the
theprocess,
process, material
material
is
is40%
40%complete,
complete, but
but labor
laborand
andoverhead
overheadare
areonly
only
25%
25%complete.
complete.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Equivalent
Equivalent Units
Units
40% of 60% of
Material + Material = 100%

Stage 1 Stage 2

25% of 25% of
Labor and + Labor and = 50%
Overhead Overhead

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Equivalent
Equivalent Units
Units
40% of 60% of
Material Material

Stage 1 Stage 2 Stage 3

25% of 25% of 50% of


Labor and Labor and Labor and
Overhead Overhead Overhead

The
Theprocess
processis
isnow
nowcomplete.
complete.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Process
Process Costing
Costing and
and
Equivalent
Equivalent Units
Units

Owl Inc uses FIFO


process costing
in its Fabrication
Department where
a product called
Strata is made.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Process
Process Costing
Costing and
and
Equivalent
Equivalent Units
Units
Owl Inc Fabrication Department Data For April 2002
Beginning Inventory:
Units of product 30,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 40%
Percentage of completion - overhead 40%
Units started in April 90,000
Units transferred from grinding to mixing 100,000
Ending Inventory:
Units of product 20,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 25%
Percentage of completion - overhead 25%

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Process
Process Costing
Costing and
and
Equivalent
Equivalent Units
Units
Owl Inc Fabrication Department Data For April 2002
Beginning Inventory:
Units of product 30,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 40%
Percentage of completion - overhead 40%
Units started in April 90,000
Material is added at the
Units transferred from grinding to mixing 100,000
beginning of the process so
Ending Inventory:
it is always 100% complete.
Units of product 20,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 25%
Percentage of completion - overhead 25%

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Process
Process Costing
Costing and
and
Equivalent
Equivalent Units
Units
Owl Inc Fabrication Department Data For April 2002
Beginning Inventory:
Units of product 30,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 40%
Percentage of completion - overhead 40%
Units started in April 90,000
Overhead is applied on the basis
Units transferred from grinding to mixing 100,000
of labor, so both are at the
Ending Inventory:
same percentage of completion.
Units of product 20,000
Percentage of completion - direct material 100%
Percentage of completion - direct labor 25%
Percentage of completion - overhead 25%

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Physical
Physical Flow
Flow of
of Units
Units
April Fabrication Department Physical Flow

Units to account for:


Beginning inventory 30,000
Units started during April 90,000
Total number of units 120,000

Units accounted for as:


Units transferred from Fabrication to Mixing 100,000
Ending inventory 20,000
Total number of units 120,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production

Fabrication Department
Direct Material Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
Beginning goods in process 30,000 0% 0
Goods started and completed 70,000 100% 70,000
Ending work in process 20,000 100% 20,000
Total units 120,000 90,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production
Since materials are added at the
beginning of the process, no additional
materials are necessary to complete the
beginning inventory.
Fabrication Department
Direct Material Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
Beginning goods in process 30,000 0% 0
Goods started and completed 70,000 100% 70,000
Ending work in process 20,000 100% 20,000
Total units 120,000 90,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production
100,000 units completed
and transferred.

Fabrication Department
Direct Material Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
Beginning goods in process
Goods started and completed
30,000
70,000 } 100,000
0%
100% 70,000
0

Ending work in process 20,000 100% 20,000


Total units 120,000 90,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production

Fabrication Department Direct Labor and Factory


Overhead Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
Beginning goods in process 30,000 60% 18,000
Goods started and completed 70,000 100% 70,000
Ending work in process 20,000 25% 5,000
Total units 120,000 93,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production
Since labor and overhead were 40
percent complete in the beginning
inventory, 60 percent of the work must
be completed
Fabrication Department inand
Direct Labor April.
Factory
Overhead Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
Beginning goods in process 30,000 60% 18,000
Goods started and completed 70,000 100% 70,000
Ending work in process 20,000 25% 5,000
Total units 120,000 93,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production

Fabrication Department Direct Labor and Factory


Overhead Equivalent Units of Production - April 2002

Units of Percent Added Equivalent


Product This Period Units
100,000
Beginning goods in process
Goods started and completed
30,000
70,000 } 60%
Transferred
100%
18,000
70,000
Ending work in process 20,000 25% 5,000
Total units 120,000 93,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Computing
Computing Equivalent
Equivalent
Units
Units of
of Production
Production
Summary of Fabrication Department
Equivalent Units of Production - April 2002

Direct Direct Factory


Activities during April 2002 Material Labor Overhead
Units from beginning inventory
processed in current period 0 18,000 18,000
Units started and completed
in current period 70,000 70,000 70,000
Units in ending inventory at
end of current period 20,000 5,000 5,000

Equivalent units of production


for period 90,000 93,000 93,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Process
Process Costing
Costing and
and
Equivalent
Equivalent Units
Units

Fabrication Department
April Work in Process Costs
Beginning work in process $ 22,380
Costs added in April:
Direct material 45,000
Direct labor 11,160
Overhead 44,640
Total costs to account for $ 123,180

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Cost
Cost per
per Equivalent
Equivalent Unit
Unit

Fabrication Department
Cost Per Equivalent Unit - April 2002

Direct Direct Factory


Materials Labor Overhead
Total cost of resource for
April $ 45,000 $ 11,160 $ 44,640

Equivalent units of production


in April ÷ 90,000 ÷ 93,000 ÷ 93,000

Cost per equivalent unit for


April = $ 0.50 = $ 0.12 = $ 0.48

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Cost
Cost Reconciliation
Reconciliation

We
We will
will account
account for
for all
all costs
costs incurred
incurred
by
by assigning
assigning unit
unit costs
costs to
to the:
the:
A.
A. 100,000
100,000 units
units completed
completed and
and
transferred.
transferred.
B.
B. 20,000
20,000 units
units remaining
remaining in
in ending
ending
work
work in
in process
process inventory.
inventory.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Fabrication Department Work in Process
Cost Summary for April 2002
Cost of completed units
From beginning work in process
April 1 balance $ 22,380
Costs to complete April 1 inventory
Direct material
Direct labor
Overhead
Started and completed
Total completed and transferred
Cost of ending work in process
Direct material
Direct labor
Overhead
Total cost accounted for

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Fabrication Department Work in Process
Cost Summary for April 2002
Cost of completed units
From beginning work in process
April 1 balance $ 22,380
Costs to complete April 1 inventory
Direct material $ 0
Direct labor (18,000 × $0.12) 2,160
Overhead (18,000 × $0.48) 8,640 10,800
Started and completed
Total completed and transferred
Cost of ending work in process
Direct material
Direct labor
Overhead
Total cost accounted for

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Fabrication Department Work in Process
Cost Summary for April 2002
Cost of completed units
From beginning work in process
April 1 balance $ 22,380
Costs to complete April 1 inventory
Direct material $ 0
Direct labor (18,000 × $0.12) 2,160
Overhead (18,000 × $0.48) 8,640 10,800
Started and completed (70,000 × $1.10) 77,000
Total completed and transferred (100,000 units) $ 110,180
Cost of ending work in process
Direct material $0.12 + $0.48 + $0.50 = $1.10
Direct labor
Overhead
Total cost accounted for

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Fabrication Department Work in Process
Cost Summary for April 2002
Cost of completed units
From beginning work in process
April 1 balance $ 22,380
Costs to complete April 1 inventory
Direct material $ 0
Direct labor (18,000 × $0.12) 2,160
Overhead (18,000 × $0.48) 8,640 10,800
Started and completed (70,000 × $1.10) 77,000
Total completed and transferred (100,000 units) $ 110,180
Cost of ending work in process
Direct material (20,000 × $0.50) $ 10,000
Direct labor (5,000 × $0.12) 600
Overhead (5,000 × $0.48) 2,400 13,000
Total cost accounted for $ 123,180

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing (ABC)
(ABC)

A
A
B C
B C
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Activity-Based
Activity-Based Costing
Costing (ABC)
(ABC)

One of the most


difficult tasks in Assigning
overhead is
computing accurate difficult. I agree!
unit costs lies in
determining the
proper amount of
overhead cost to
assign to each job.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing (ABC)
(ABC)
Activity-Based
Costing

Departmental
Overhead
i ty
Rates ex
pl
o m
Plantwide
o fC
Overhead e l
v
Rate Le
Overhead Allocation
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Activity-Based
Activity-Based Costing
Costing (ABC)
(ABC)
In
In the
the ABC
ABC method,
method,
we
we recognize
recognize that
that many
many
activities
activities within
within aa
department
department drive
drive

A
A overhead
overhead costs.
costs.

B C
B C © The McGraw-Hill Companies, Inc., 2002
McGraw-Hill/Irwin
Activity-Based
Activity-Based Costing
Costing (ABC)
(ABC)
Identify activities and assign indirect costs to
those activities.

Central idea . . .

A
 Products require activities.
 Activities consume resources.
A
B C
B C
© The McGraw-Hill Companies, Inc., 2002
McGraw-Hill/Irwin
The
The Benefits
Benefits of
of ABC
ABC
 More detailed measures of costs.
 Better understanding of activities.
 More accurate product costs for . . .
 Pricing decisions.

 Product elimination decisions.

 Managing activities that cause costs.

 Benefits should always be compared to


costs of implementation.

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Identifying
Identifying Cost
Cost Drivers
Drivers
Most cost drivers are related to either volume
or complexity of production.
 Examples: machine time, machine setups,
purchase orders, production orders.

Three factors are considered in choosing a


cost driver:
 Causal relationship.
 Benefits received.
 Reasonableness.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Activity-Based
Activity-Based Costing
Costing
Procedures
Procedures
 Identify activities that consume resources.
 Assign costs to a cost pool for each activity.
 Identify cost drivers associated with each activity.
 Compute overhead rate for each cost pool:
Estimated overhead costs in activity cost pool
Rate =
Estimated number of activity units
 Assign costs to products:
Overhead Actual
×
Rate Activity

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Let’s look at an
example comparing
traditional costing
with ABC.
We will start with
traditional costing.

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Traditional
Traditional Costing
Costing vs.
vs. ABC
ABC
Example
Example
Pear Company manufactures a product in regular and
deluxe models. Overhead is assigned on the basis of
direct labor hours. Budgeted overhead for the current
year is $2,000,000. Other information:

Deluxe Regular
Model Model
Direct Material $ 150 $ 112
Direct Labor Cost 16 8
Direct Labor Time 1.6 hours 0.8 hours
Expected Volume (units) 5,000 40,000

First, determine the unit cost of each model using


traditional costing methods.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Traditional
Traditional Costing
Costing

Direct
Labor Hours
Deluxe Model 5,000 units @ 1.6 hours 8,000
Regular Model 40,000 units @ 0.8 hours 32,000
Total Direct Labor Hours (DLH) 40,000

Overhead Estimated overhead costs


=
Rate Estimated activity

Overhead $2,000,000
= = $50 per DLH
Rate 40,000 DLH
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Traditional
Traditional Costing
Costing

ABC will have different


overhead per unit. Deluxe Regular
Model Model
Direct Material $ 150 $ 112
Direct Labor 16 8
Manufacturing Overhead
$50 per hour × 1.6 hours 80
$50 per hour × 0.8 hours 40
Total Unit Cost $ 246 $ 160

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing
Pear Company plans to adopt activity-based
costing. Using the following activity center data,
determine the unit cost of the two products using
activity-based costing.
Overhead
Activity Cost Cost for Units of Activity
Center Driver Activity Deluxe Regular
Purchasing Orders $ 84,000 400 800
Scrap Rework Orders 216,000 300 600
Testing Tests 450,000 4,000 11,000
Machine Related Hours 1,250,000 20,000 30,000
Total Overhead $ 2,000,000

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Overhead Units
Activity Cost Cost for of
Center Driver Activity Activity Rate
Purchasing Orders $ 84,000 1,200
Scrap Rework Orders 216,000 900
Testing Tests 450,000 15,000
Machine Related Hours 1,250,000 50,000
Total Overhead $ 2,000,000

400 deluxe + 800 regular = 1,200 total

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Overhead Units
Activity Cost Cost for of
Center Driver Activity Activity Rate
Purchasing Orders $ 84,000 1,200 $ 70 per order
Scrap Rework Orders 216,000 900 $240 per order
Testing Tests 450,000 15,000 $ 30 per test
Machine Related Hours 1,250,000 50,000 $ 25 per hour
Total Overhead $ 2,000,000

Rate = Overhead Cost for Activity ÷ Units of Activity

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Deluxe Model Regular Model


Actual Cost Actual Cost
Units of Allocated Units of Allocated
Activity Rate Activity to Product Activity to Product
Purchasing $ 70/order 400 ? 800 ?
Scrap Rework $240/order 300 ? 600 ?
Testing $ 30/test 4,000 ? 11,000 ?
Machine Related $ 25/hour 20,000 ? 30,000 ?
Total Overhead ? ?

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Deluxe Model Regular Model


Actual Cost Actual Cost
Units of Allocated Units of Allocated
Activity Rate Activity to Product Activity to Product
Purchasing $ 70/order 400 $ 28,000 800 $ 56,000
Scrap Rework $240/order 300 ? 600 ?
Testing $ 30/test 4,000 ? 11,000 ?
Machine Related $ 25/hour 20,000 ? 30,000 ?
Total Overhead ? ?

Cost Allocated to Product = Actual Units of Activity × Rate

Let’s complete
the table. © The McGraw-Hill Companies, Inc., 2002
McGraw-Hill/Irwin
Activity-Based
Activity-Based Costing
Costing

Deluxe Model Regular Model


Actual Cost Actual Cost
Units of Allocated Units of Allocated
Activity Rate Activity to Product Activity to Product
Purchasing $ 70/order 400 $ 28,000 800 $ 56,000
Scrap Rework $240/order 300 72,000 600 144,000
Testing $ 30/test 4,000 120,000 11,000 330,000
Machine Related $ 25/hour 20,000 500,000 30,000 750,000
Total Overhead $ 720,000 $ 1,280,000

Cost Allocated to Product = Actual Units of Activity × Rate

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Deluxe Model Regular Model


Actual Cost Actual Cost
Total overhead = $720,000 + $1,280,000 = $2,000,000
Units of Allocated Units of Allocated
Recall that Rate
Activity $2,000,000 was the
Activity originalActivity
to Product amounttoof Product
overhead assigned
Purchasing $ 70/order to the400 products
$ 28,000using traditional
800 $ 56,000
Scrap Rework $240/orderoverhead 300costing.
72,000 600 144,000
Testing $ 30/test 4,000 120,000 11,000 330,000
Machine Related $ 25/hour 20,000 500,000 30,000 750,000
Total Overhead $ 720,000 $ 1,280,000

Cost Allocated to Product = Actual Units of Activity × Rate

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing

Overhead Costs Assigned to Products:


Deluxe Model $720,000 ÷ 5,000 units = $144 per unit
Regular Model $1,280,000 ÷ 40,000 units = $32 per unit

Deluxe Regular
Model Model
Direct Materials $ 150 $ 112
Direct Labor 16 8
Manufacturing Overhead 144 32
Total Unit Cost $ 310 $ 152

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


Activity-Based
Activity-Based Costing
Costing
Traditional Costing ABC
Deluxe Regular Deluxe Regular
Model Model Model Model
Direct materials $ 150 $ 112 $ 150 $ 112
Direct labor 16 8 16 8
Overhead 80 40 144 32
Total cost $ 246 $ 160 $ 310 $ 152

This result is not uncommon when activity-based


costing is used. Many companies have found that low-
volume, specialized products have greater overhead
costs than previously realized.
McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002
Costs
Costs and
and Cost
Cost Drivers
Drivers in
in
Activity-Based
Activity-Based Costing
Costing
Cost Cost Driver
Materials purchasing Number of purchase orders
Materials handling Number of materials
requisitions
Personnel processing Number of employees hired
or laid off
Equipment depreciation Number of products
produced or hours of use
Quality inspection Number of units inspected
Indirect labor for Number of setups required
equipment setups
Engineering costs for Number of modifications
product modifications

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002


End
End of
of Chapter
Chapter 17
17

McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2002

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