MANUFACTURING

MANUFACTURING IS TO
PRODUCE SOMETHING
(ARTICLES) IN A MANNER OF
MACHINE
 Introduction

Manufacturing shop is very important for CBR.

It supplies parts for fitting in CBR shop .
It produces components form metal sheets by
shearing, pressing, bending.
 MANUFACTURED ITEMS

Head stock fitting

Inner head stock
Sole bar
Hexagonal plate
Cross bar
Trough floor
Door way steel plate
Foot step plate
Buffer u channel
Seat pillar
Vest able door plate
L angle
Z section for part pillar
Destruction tube
Foot step bracket
 MANUFACTURED ITEMS

Gazette plate
L angle for luggage rack
Inverted channel for low
Lifting pad
Turn under ICF
Body patches
Body pillar
Yoke bracket
Head stock
Diagonal plate
U channel for lavatory.
Centre stiffener
End wall plate
Seat pillar
Side plate
 Machine used in manufacturing shop

Hot phosphating plant

Grit blasting
Sheet cutting
Roll bending
Press brake bending
Cutting and centre Lathe
Pipe threading
Drilling
Grinding
Press Brake Machine
Centre Lathe Machine
Rolling Machine
Shearing Machine
Grit Blasting Plant
Hexagonal Plates
Sole Bar Manufactured Component
Turn Under Component
Centre Stiffeners
Trough Floor Components
Body Panel Sheets
Then in derusting tank
Capacity 2000lts
Solution-hydrochloric acid 10-15%
Temp-room temp
Time-5-7 min
 
Then in cold swill tank
Capacity-2000lts
Sol-water
Temp- ambient
Time-2-3min
Then in derusting tank
Capacity 2000lts
Solution-hydrochloric acid 10-15%
Temp-room temp
Time-5-7 min
 
Then in cold swill tank
Capacity-2000lts
Sol-water
Temp- ambient
Time-2-3min
 
Then in phosphating tank
Capacity 2000lts
Solution hot zinc + phosphating chemicals as per ICF specification
Temp-80*c
Time- 10-15min
 
Then in cold swill tank
Capacity-2000lts
Solution-water
Temperature-room
Time -2-3 min
 
 
Then passivating both tank
Capacity-2000lts
Solution-chromic acid 04-06kg/1000lts of water
Temp- 60-80*c
Time-30-60 seconds
 
 
Hot zinc phosphate used for
Lavatory wall stiffener
Corrugated sheet
U channel
 Then paint the components with red oxide zinc chromate
 
 Grit blasting is done for components

Sole bar
Head stock
Inner head stock
Inverted channels
Cross bearers
 Safety Precautions

Machine area should be clean (no oil on floor, no

sharp edge on floor)
Cut metal by proper cutting machine
Be alert during cutting and pressing
Left material is to be removed
Check performance of machine periodically
Wear safety equipment and take precaution
Do not be in hurry
Report any un natural sound and vibration
Thanking You
Any Queries……?