Design and Fabrication

of
“Extraction Wheel”
Shashank Singh(1616440105)
Shivam Vishwakarma(1616440112)
Utkarsh Srivastava(1616440122)
Vishal Paul(1616440128)

Under the guidance of:

Dr. Raisul Hasan
Prof. Mechanical Engg. Department
PSIT, Kanpur

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 CONTENT
● Introduction
● Role and Responsibility of each group member
● Problem statement
● Literature survey
● Design Calculations and Drawing
● Fabrication
● Testing and analysis
● Cost analysis
● Result
● Conclusion
● References

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ROLE AND RESPONSIBILITY OF EACH GROUP
MEMBER

Name Role in project

Shashank Singh Market survey and fabrication

Shivam Vishwakarma Testing and analysis

Utkarsh Srivastava Literature review

Vishal Paul Design and development

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 ABSTRACT
• In this project the concept is to reduce the human effort in
garbage cleaning from flowing water (drainage systems) by
automated system.
• Nowadays, there are number of devices and machines are used
for cleaning of water bodies but our project is based on
extraction as well as management of solid waste from flowing
water.
• This project is especially designed for drainage systems of
industries as well as for disposal pipes of sewage treatment
plants.
• Proposal of this project is management of collected waste from
flowing water by reducing its volume with the help of
compression system and also to ease the handling of the debris.

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 INTRODUCTION
• Our project idea is inspired from the various types of
automated river cleaning machines and semi-automated
garbage collectors.
• The waste is collected from the water with the help of
blades that are connected on the wheel.
• This system is powered by electric motors.
• With the help of piston cylinder arrangement the collected
waste is compressed to reduce it’s volume.

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 PROBLEM STATEMENT
• A growing population and economy, which means increased volumes
of waste generated. This puts pressure on waste management
facilities, which are already in short supply.
• At present the major place which is being affected by the solid waste
is the water bodies nearby us e.g. lakes, drainage channels, etc.
• To overcome such problem the prototype of Extraction Wheel is
designed and fabricated. It makes use of compression process so it
can collect the solid wastes from the drainage channels and transfer
that waste to the compression chamber with the help of conveyer
belt. Compression chamber will compress the waste upto the
maximum limit so the maximum amount of waste can be collected
and managed from the channels and will decrease the manual work.

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 LITERATURE SURVEY
S.No Title Name of Journal ISSN Number Year Ref. Number

Design and International

1 fabrication of Journal of Civil, 2455-5304 2017 _
River Waste Mechanical and
Cleaning Machine Energy Science

Design and International

2 Fabrication of Research Journal of 2395-0056 2019 _
Waste Collecting Engineering and
Machine Technology

Design and Journal of Emerging

3 fabrication of Technologies and 2349-5162) 2018 _
automatic Innovative
drain/gutter Research
cleaning machine

Waste European Scientific

4. management Journal 1857- 7431 2015 _
initiatives in India
for human well
being

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 CALCULATIONS
1. Design of channel
Length of channel = 915 mm
Breadth of channel = 203 mm
Height of channel = 102 mm
Volume of channel(in liters) = L.B.H = 18.95 liters

2. Design of wheel
Force exerted by water on wheel blade(F) = rate of change of
momentum in direction of
force
F = mass of water per second X ( final velocity – initial velocity)
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 F= (m/t)* (v-0)  
[Given data:
Q= discharge through pipe for
F = Q. .v maintaing flow = 3.08 * 10-4
F = a.v. .v meter3/second
F = av2 a = area of pipe
= density of water
F = Q2 /a Radius of pipe = 0.0127 meter]
F = 2.43 Newton

Diameter of wheel:
Torque transmit by motor = 0.31 Newton- meter
Rpm of wheel = 10
T = DN/60
D = 0.5 meter (safe diameter is upto 0.5 m)
Diameter of wheel for actual prototype = 0.2m

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3. Design of storage tank [Given:
Power of motor =12 Watt
 Area of piston head(Ap) = Length of tank = 0.76 m
Diameter of piston = 0.1016 m]
Ap = *(0.1016/2)2
Ap = 8.1073*10-3 m2

4. Torque developed in shaft

Pressure inside storage tank:
P= 2πNT/60
Power=(Pm×L×A×N×K)/60 T= Px60/2πN
Pm = 116.85 KPa T= 12x60/2πx10
T= 11.5 Nm

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 DRAWING

Figure1:- Parts of Extraction Wheel

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Figure2:- Assembly of Extraction Wheel
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Figure3:- Rendered Assembly of Extraction Wheel

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 FABRICATION
Components Used:-

• Step down transfromer

220V
•12 volts
Transformers
•3 ampere

• Forward current- 1A

Diodes • Maximum forward

voltage – 1.1V

•No. of pins- 2

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 • Capacitance- 1000uF
• Maximum voltage- 25V
Capacitors • Tolerance- ±15%
• Max temperature- +85°C

• Input Voltage - 7v-35v

Voltage
• Ground Voltage – 0v
Regulator
•Regulated output – 5v

Infrared Sensor • Supply Voltage- 3v-36v

LM358 • Temperature range- –40°C
to 85°C

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 • Rated load – 10A250v DC

SPDT Relay • Max switching current-

10A
• Coil Power- 0.45W
• Dimension- 19x19x15mm

• d= 6mm
• D= 19mm
Deep Groove • B= 6mm
• d1= 11.1mm
Ball Bearing • D2 = 16.5mm
• Basic dynamic load=
0.95kN
• Basic static load= 2.34kN
• Material Used- ACP sheet
• Dimensions:
Wheel Diameter= 203mm
Width = 152mm
• No. of blades= 8

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 • Material – Fabric material
Conveyer Belt e.g. canvas, cotton, etc.
• Dimension
Length of rollers- 170mm
Distance between rollers-
220mm
Diameter of roller- 50mm

• Material – Wooden ply, GI

Channel sheet
• Dimesnion
Length= 915mm
Breadth= 203mm
Height=10mm

• Material – Nylon, Acetal

Gears Assembly • Type- worm and worm
wheel
•Different types used in
project- Spur gears and rack
and pinion gear

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BLOCK DIAGRAM OF CONTROLLER
CIRCUIT

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 METHODOLOGY
• First of all manual design of the prototype is made and then with
help of it further CAD Model is prepared.
• Now the selection of the various equipment on the basis of their
rating and specifications is been done .
• Electrical components are selected according to the processes
required and 2D sketch electrical circuit is prepared.
• Fabrication of wheel is done and to fix the wheel some drilling
operation is performed to fix the bearings for the smooth and
continuous movement of the wheel.
• Compression chamber is fixed along side the conveyer belt to store
the waste and compress upto the maximum limit.
• Gear assembly is made for the smooth working of the compression
chamber and the conveyer belt.
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PROCESS FLOW DIAGRAM OF
FABRICATION

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 Fixed dimensions channel for constant
volume of water is constructed

With constant volume and constant flow rate force developed by water on blades is calculated
After selection of motor with the calculated force the diameter of wheel is calculated  

Construction of wheel with the safe

dimensions

Wheel is constructed with ACP For supporting of wheel on the

Sheets frame a mild steel shaft is used

Storage tank

made up of PVC plastic pipe piston is also made up of APP

to bear pressure upto 260 psi   sheet and fixed inside the tank  

Construction of Conveyer belt

Belt is constructed by canvass material

Rollers are fixed to frame with the help of mild steel shaft and bearings

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 TESTING AND ANALYSIS
Working limits of various components

Property Rating
Wheel diameter 0.2m
Load limit 300 gm
Volume of water 18.9 lt
Voltage rating 12V +/- 1V
Power rating 12W
Safe limits 20-25 min
Working pressure of compressor 116 kpa

Effective load limits:

Torque limits= 0.314 Nm
Available torque by motor= 12.5 Nm

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TESTING PROCESS

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 COST ANALYSIS
Product No. of quantity Cost
used
Transformer 1 200
Diodes 6 30/-
Capacitors 4 44/-
DC motors 3 1200/-
Water motor 1 200/-
Wires - 224/-
Voltage Regulator 1 20/-
Infrared Sensor 6 300/-
LM358
SPDT Relay 3 90/-
Deep Groove Ball Bearing 6 500/-
ACP Sheet - 80/-
Conveyer Belt 1 250/-
Conveyer roller 2 500/-
GI Sheet - 100/-
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Mild steel shaft (6mm dia.) - 440/-
Gears - 500/-
Plywood - 400/-
PVC Pipe - 100/-
Aluminum Pillars (6) - 300/-
Machinery & tools charges - 5000/-
Arduino nano 1 200/-
Miscellaneous   2000/-
Electronic circuit design and - 1000/-
programming Charges

Total   13678/-

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 RESULT
• Effective load limits:
Torque limits= 0.314 Nm
Available torque by motor= 12.5 Nm
• Pressure created in in storage tank:
Pm = 116.85 kPa
• Pressure required to compress low grade plastics (tested garbage):
P = 110 kPa
• So, the volume is garbage is easily reduced by piston in storage tank.
• Torque created by motor is able to rotate the wheel against the
given flow rate.

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 CONCLUSION
• On the whole the project is mainly focused
on the management of the solid waste which
is to be collected form the drainage system
so to reduce the daily manual work which
was being done on the earlier garbage
collection systems.

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CURRENT STATUS OF PROJECT

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Department of Mechanical Engineering,
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 REFERENCES
• Brijesh K J, Karthik P, Adarsh S B, Githin V, Kevin Xavier, “Design and
Fabrication of Waste Collecting Machine”, “International Research Journal of
Engineering and Technology”, Volume 06, Issue 05, May 2019, ISSN: 2395-
0056.
• Mr. P. M. Sirsat1, Dr. I. A. Khan, Mr. P. V. Jadhav, Mr. P. T. Date, “Design and
fabrication of River Waste Cleaning Machine”, “International Journal of Civil,
Mechanical and Energy Science”, Special Issue-1, 2017, ISSN: 2455-5304.
• Sheikh Md Shahid Md Rafique, Dr. Akash Langde, “Design And Fabrication
Of River Cleaning Machine”, “International Journal for Science and Advance
Research In Technology”, Volume 3, Issue 11 –Nov 2017, ISSN: 2395-1052.
• N.Dhayanidhi, B.Babu, S.Dhamotharan, “Design and fabrication of
automatic drain/gutter cleaning machine”, “Journal of Emerging
Technologies and Innovative Research”, Volume 5, Issue 9, September 2018,
ISSN:2349-5162.

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 References Cont….
•Madhavi N.Wagh, Kashinath Munde, “Design and Analysis of River Water
Cleaning Machine”, “International Journal of Scientific Development and
Research”, Volume 3, Issue 7, July 2018, ISSN: 2455-2631.
•Raj Vaibhav Tiwari, Aditya Maheshwari, Dr. M.C. Srivastava and Ashwini
Sharma, “Design and Fabrication of Project on Water Bodies Cleaning
Robot”, “International Journal of Engineering and Management
Research”, Volume 08, Issue 03, June 2018, ISSN: 2250-0758.
•Pankaj Singh Sirohi, Rahul Dev, Shubham Gautam, Vinay Kumar Singh,
Saroj Kumar, “Review on Advance River Cleaner”, “Imperial Journal of
Interdisciplinary Research” Volume 03, Issue 04, 2017, ISSN: 2454-1362.
•Mahto Ravishankarkumar Ravindrabhai, Dehadray Vaibhav, Kaka Smit,
Prof. Ankur Joshi, “Design And Fabrication Of River Waste Collector”,
“International Journal of Advance Engineering and Research
Development”, Volume 5, Issue 03, March 2018, ISSN: 2348-4470.

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THANK YOU

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