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- Introduction of AHU

- DX AHU System
- AHU Application Kit
- Supply Air Control Kit

Air Conditioning and Energy Solution Company


Internal Use Only
Introduction of AHU
Conventional System Outline
There are many types of components that compose the conventional HVAC system, such as the chiller,
cooling tower, and boiler. The most important component is AHU for indoor air quality and comfort.

Cooling tower
F.D Smoke Damper
Return Air
Exhaust
louver
V.D Supply air
RF
Out air
louver
S.A Diffuser
Cooling water supply
Cooling water return

Air Handling Unit Room

F.T.A SR SS
7℃ .Pressure reducing valve
CWS
Cooling water circulation pump 2 way control valve SS
D.P.C.V
CWR

Differential CWR
CWS

pressure
automatic valve
37℃

32℃

Steam header
Steam trap
Chiller water Chiller water (F.T.A)
supply header return header

12℃
Condensed
Chiller Cold water circulation pump
water tank
Boiler water Steam boiler
feed pump
Internal Use Only
Introduction of AHU
Classification of Air Conditioning System
※ Diagram

System design
Heat Materials for
Name of HVAC type Remarks
transfer heat transfer Each
Central Individual
Floor

Office, Restaurant, Clean-room,


Single Duct Constant air volume ○ ○
Operation room

Office,
Single Duct Variable air volume ○ ○
Place that has big load variation

All air system Double Duct Constant air volume ○ Hospital (Individual control needs)

Double Duct Variable air volume ○ Hospital (Individual control needs)


Convection

Multi zone unit system ○ ○ Hospital (Individual control needs)

Duct Fan-coil unit system ○ ○ Single Duct + FCU


Water-Air
system
Induction unit type ○ Office, not used currently

Water system Fan-coil unit type ○ ○ ○

Low-temperature Radiant Cooling


○ Same as All air system
and heating
Radiation
High-temperature Radiant Heating ○ Only heating
Internal Use Only
Introduction of AHU
Multi V AHU Features & Benefits
Multi V AHU is the combined system with technology of the AHU and VRF system.

AHU VRF

Features
Big air volume,
high static pressure

Features Ventilation & humidification Features


- Large space Indoor air quality control - Inverter system
- Ventilation - Energy saving
Individual control
- Integrated control

Multi V AHU
Internal Use Only
Introduction of AHU
AHU Overview and Classification
AHU is an air conditioning solution for wide areas that can control all four air
conditioning factors (temperature, humidity, air current, and cleanliness).

■ Temperature control ■ Cleanness control

Wide area air conditioning solution


AHU (Air Handling Unit)
Controls the cooling/heating OA / EA / MA (Mixing)
temperature of the room, Controls cleanliness inside
by controlling the extracting the room by adjusting the air
temperature or supply volume and by
air supply volume. controlling damper
opening/closing.

■ Humidity control ■ Air current control

Performs humidification AHU is based on duct air


by operating humidification condition system, and
part inside the AHU, and controls the air current in
performs dehumidification, the room, by deploying a
using the cooling coil drain. SA/RA diffuser and an air
volume design.
Internal Use Only
Introduction of AHU
AHU Overview and Classification
AHU type must be selected after considering installation space etc.

Horizontal type Combination type

Plate Heat Exchanger type Rotary Wheel Heat Exchanger type


Internal Use Only
Introduction of AHU
Structure of the AHU
DX AHU consists of several parts (fan, coil, filter, humidifier) in order to control
indoor air temperature, humidifier, air flow and cleanliness

Casing ■ Range of airflow


Fan Part - Frame
- Fan / Motor / Pulley - Access door 1000
Humidifier Part
- Frame / Isolator
- Evaporative type 900
- Steam injection type
- Electrode type 800

700

Coil Part 600


- DX coil
500

400

Filter Part 300


- Pre filter 250
- Medium filter
RA EA OA SA
Mixing Part 150

- EA damper 120
- OA damper Return Supply
- Mixing damper 100
Fan Fan
80

50

Unit : CMM
Internal Use Only
DX AHU System
AHU Overview and Classification
Air conditioners are classified by the type of the internal coil, that is, connected heat source.
The general EHP AHU and DX AHU need to be separated when making a proposal.

EHP AHU (Refrigerant) DX AHU (Refrigerant) Water AHU

The air conditioner that the EHP The condensing unit for cooling Connected to a chiller or boiler, and
refrigerant coil is installed, only is used as a cooling source, and composed of the water coil
and has no heating source. the separate electric heater or boiler that provides cold/hot water to the
is used as a heating source. air conditioner.

OA SA Cooling tower
OA SA
Pre OA SA
-heater

Multi V Multi V

Separate CDU Absorption heater/chiller


heating
Boiler
Internal Use Only
DX AHU System
Feature of the DX AHU
DX AHU provides to air conditioning system with energy saving & control system

■ Air Conditioning System for big space


Big air volume, high static pressure for big space
Ventilation, Humidification IAQ control

■ Multi V interlocking & Energy Saving solution


Cooling & Heating is possible by Multi V outdoor unit
High elevation & long refrigerant piping system
Energy saving by free cooling
High efficient inverter system / partial load

■ ACPⅡ & BMS interlocking system


ACPⅡ & AC managerⅡ interlocking system
BMS(BAS) interlocking system

ACP AC Manager

BMS

LonWorks BACnet
Internal Use Only
DX AHU System
Components for DX AHU System
DX AHU System is composed of AHU, outdoor unit and application Kit

■ DX AHU ■ Application Kit

AHU Control Kit AHU Communication Kit


Operation Mode Operation Mode
■ Outdoor Unit Cooling, Heating, Fan Cooling, Heating, Fan
Energy saving, Humidification etc. Control point
Control point Fan on/off +Multi V control
Fan on/off +Multi V control Expansion of Multi V
Total solution control One AHU + One Outdoor unit
Expansion of Multi V
One AHU + Max 8EA Outdoor unit

AHU Expansion Kit AHU EEV Kit


Max Cap. : 46HP Max Cap. : 10HP
Size(WxHxD) [mm] : 491 x 169 x 238 Size(WxHxD) [mm] : 404 x 83 x 217
Internal Use Only
AHU Application Kit
AHU Kit Detail Description
AHU Kit is an accessory for connecting multi V outdoor unit with direct expansion type AHU, and it has
two types, i.e., small capacity and large capacity.

Control kit
Communication kit
Control Device • 2 kinds of model
• 2 kinds of model • Model name : PRCKD20E
• Model name : PRCKA0 / PRDCA0 PRCKD40E
• Option PCB (Capacity adjustment) • Capacity
• Capacity : 28k ~ 192k - PRCKD20E (1~4 ODU)
# PRDCA0 : Included DI/DO function - PRCKD40E (5~8 ODU)

(Comm. Line) (Comm. Line)

Expansion Device
(Ref. Piping) (Ref. Piping)

AHU Outdoor Unit


EEV kit Expansion kit
• 5 kinds of model
• 2 kind of model
• Model name & capacity
• Model name : PRLK048A0 / PRLK096A0
• Capacity: - PATX13A0E (8~16HP)
- PATX20A0E (18~26HP)
- PRLK048A0 : 28k ~ 96k
- PATX25A0E (28~36HP)
- PRLK096A0 : 28k ~ 192k (New)
- PATX35A0E (38~46HP)
- PATX50A0E (48~56HP)
DX AHU application kit
Internal Use Only
AHU Application Kit
Communication Kit and Control Kit

■ Communication Kit ■ Control Kit


Communication Kit is connected to outdoor unit Control Kit is composed with main PCB and
(less than 10HP) with the ratio of 1:1 only communication PCB as the capacity

Item Model Specification Item Model Specification

28K, 36K, 42K, 48K, PRCKD20E ODU 1~4 Set Combine


Communication Kit PRCKA0 Control Kit
76K, 96K, 192K IDU PRCKD40E ODU 5~8 Set Combine

※ Capacity selection : option PCB(include Kit)


Internal Use Only
AHU Application Kit
EEV Kit and Expansion Kit

■ EEV Kit ■ Expansion Kit


EEV Kit is connected to outdoor unit Expansion Kit is comprised of thermostatic expansion
(less than 10HP) with the ratio of 1:1 only valve, check valve and pipe temp. sensor

Item Model Specification Item Model Specification

PRLK048A0 28K, 36K, 42K, 48K, PATX13A0E ODU Capacity : 8 ~ 16HP

EEV Kit 76K, 96K IDU PATX20A0E ODU Capacity : 18 ~ 26HP


Expansion Kit
PRLK096A0 192K IDU PATX25A0E ODU Capacity : 28 ~ 36HP

PATX35A0E ODU Capacity : 38 ~ 46HP

PATX50A0E ODU Capacity : 48 ~ 56HP


Internal Use Only
AHU Application Kit
Scene1 : Communication Kit + EEV Kit

Communication Kit(PRCKA0) 1EA + Outdoor Unit 1EA

※ Application cases

Fan RA EA OA SA
(Supply, Return)

Outdoor Unit
EEV Kit

MCC 10HP or 20HP


Panel
AHU
Room air
Temp Sensor
(should be
installed into
the return air part) Communication Kit

Wired
remote controller

Connection Pipe
Communication wire
Thermistor
Signal(On/Off)
Internal Use Only
AHU Application Kit
Scene2 : Communication Kit + Expansion Kit

Communication Kit(PRCKA0) 1EA + Outdoor Unit 1EA

※ Application cases

Fan RA EA OA SA
(Supply, Return)

Outdoor Unit
Expansion
Kit

8~56HP
MCC
Panel
AHU
Room air
Temp Sensor
(should be
installed into
the return air part) Communication Kit

Wired
remote controller

Connection Pipe
Communication wire
Thermistor
Signal(On/Off)
Internal Use Only
AHU Application Kit
Scene3 : Control Kit + Expansion Kit

Control Kit(PRCKD20E/40E) 1EA + Outdoor Unit 3EA

※ Application cases
Temp. Senor / RA, SA(essential), OA, Mix(optional)

Humid. Senor / RA, SA, OA(optional) RA EA OA SA


Outdoor Unit
Damper Actuator / EA, OA, Mix(optional) Expansion
Differential Pressure switch(optional) Kit

Valve for Humidifier(optional) 8~56HP


CO2 Sensor(optional)

Smoke Detector(optional)
Fan AHU
(Supply, Return)
Control Kit
8~56HP
Wired
remote controller

MCC
Panel

8~56HP
Signal (On/Off)

Connection Pipe Thermistor Signal (DC0~10V)


Communication wire Signal (On/Off)
Internal Use Only
Supply Air Control Kit
Concept of Supply Air Control
‘Supply Air Control’ of AHU is an essential method for big space with high ceiling to create comfortable
temperature environment.
■ Suction Air Control

Temp.
Sensor Discharge Air
Temp.

Temp.
Sensor
Comm. Kit
Indoor Air
Temp.

■ Supply Air Control

Temp.
Sensor Discharge Air
Temp.

Supply Air Temp.


Control Kit Sensor
Indoor Air
Temp.
Internal Use Only
Supply Air Control Kit
Supply Air Control Kit : Application Scene

Supply Air Control Kit Application

Small scale : AHU ~ 20HP Medium scale : AHU 8 ~ 56HP Large scale : AHU 56 ~ 448(56x8EA)HP

EEV Kit Expansion Expansion


Kit Kit

Supply Air
Control Kit
Supply Air Supply Air (PRDCA0)
Control Kit Control Kit
or
ODU Dry Contact
(PQDSBCDVM0)
or
I/O Module
(PVDSMN000)
Local AHU Local AHU
controller or DDC controller or DDC

Local AHU
Connection Pipe Thermistor Wires (DI,DO,AI) controller or DDC
Communication wire Signal(On/Off)
Internal Use Only
Supply Air Control Kit
Supply Air Control Configuration

AHU Controller or PLC*


DI : On/Off, Fan High/Mid/Low,
Supply Air Control Kit
Cool/Heat/Ventilation
(PRDCA0)
AI (0~10V) : Capacity control Indoor Unit  LG V-net is not available
Part  ODU dry contact + I/O* +
DO : On/Off, Fan High/Mid/Low, PRCKA0
Cool/Heat/Ventilation

AI DO I/O Module IDU comm.


Air (EEV control)
Sensors Part
Fan Trigger signal Internet A, B
Defrost signal (Capacity control)

Fan controller (inverter etc.)


Ref. pipe
EEV control comm. line
EEV signal
Pipe sensor

Two Pipe Expansion kit


Sensors is possible to connect

* Programmable Logic Controller


DI: Digital Input / DO: Digital Output
AI : Analog Input
www.lgeaircon.com

Copyright © 2013 LG Electronics. All Rights Reserved.


Internal Use Only
Introduction of AHU
Classification of air conditioning system
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(1/6)

Small scale : AHU ~ 20HP

* Communication kit
• PRCKA0 (~20HP)
Multi V ODU AHU • Option PCB (Capa. adjustment)
- 28k,36k,42k,48k,76k,96k,115k,
134k,155k, 172k, 192k

Remote controller

Item Model Specification


Ref. pipe
comm. line EEV PRLK048A0 ~ 10HP
R.C cable EEV PRLK096A0 ~ 20HP
EEV signal
Pipe sensor

EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(2/6)

Small scale : AHU ~ 20HP

Multi V ODU AHU

AHU

Remote controller
Ref. pipe
(Group control)
comm. line
R.C cable
EEV signal Item Model Specification
Pipe sensor EEV PRLK048A0 ~ 10HP
EEV PRLK096A0 ~ 20HP
EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(3/6)

Small scale : AHU ~ 10HP

Multi V ODU (20HP) AHU


10HP

Remote controller
Cassette, Wall mounted (Total 10HP)

Ref. pipe
comm. line Remote controller
R.C cable
EEV signal Item Model Specification
Pipe sensor EEV PRLK048A0 ~ 10HP
EEV PRLK096A0 ~ 20HP
EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(4/6)

Medium scale : AHU ~ 40HP

Multi V ODU (~20HP) AHU (2Coils)

Multi V ODU (~20HP)

Ref. pipe Remote controller


(Group control)
comm. line
R.C cable
EEV signal Item Model Specification
Pipe sensor
EEV PRLK048A0 ~ 10HP
EEV PRLK096A0 ~ 20HP
EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(5/6)

Medium scale : AHU 10 ~ 80HP

AHU (4Coils)
Multi V ODU (~80HP)

* Multi V ODU : Single unit Max 20HP


- 4 Unit combination (Max 80HP)

..
.

Ref. pipe
Remote controller
comm. line
(Group control)
R.C cable
EEV signal Item Model Specification
Pipe sensor
EEV PRLK048A0 ~ 10HP
EEV PRLK096A0 ~ 20HP
EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + EEV Kit
(6/6)

Medium scale : AHU 10 ~ 80HP

Multi V ODU (~80HP) AHU (40HP)

* Multi V ODU : Single unit Max 20HP


- 4 unit combination (Max 80HP)

Cassette, Wall mounted (Total 40HP)


Remote controller
(Group control)

Ref. pipe Remote


Remote
comm. line controller controller
R.C cable
EEV signal Item Model Specification
Pipe sensor
EEV PRLK048A0 ~ 10HP
EEV PRLK096A0 ~ 20HP
EEV Kit
Comm. Kit Note :
- When return air is supplied. It can be applied.
Coil
- When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + Expansion kit
(1/3)

Medium scale : AHU 8 ~ 56HP

* Communication kit
• PRCKA0 (~20HP)
Multi V ODU (~56HP) AHU
• Option PCB (Capa. adjustment)
: Don’t need to be modified

Remote controller

Ref. pipe Item Model Specification


comm. line PATX13A0E 8~16HP
R.C cable PATX20A0E 18~26HP
Pipe sensor Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
PATX50A0E 48~56HP
Expansion Kit
Note :
Comm. Kit - When return air is supplied. It can be applied.
Coil - When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + Expansion kit
(2/3)

Large scale : AHU 56 ~ 448(56x8EA)HP

Multi V ODU (~56HP) AHU (Max. 8Coils)

Multi V ODU (~56HP)

Remote controller
(Group Control)

Ref. pipe Item Model Specification


comm. line
PATX13A0E 8~16HP
R.C cable
PATX20A0E 18~26HP
Pipe sensor
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
PATX50A0E 48~56HP
Expansion Kit
Note :
Comm. Kit - When return air is supplied. It can be applied.
Coil - When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Comm. Kit + Expansion kit
(3/3)

Small scale : AHU ~ 56HP

Multi V ODU (~56HP) AHU

X
u lt
Fa
AHU

Remote controller
Ref. pipe (Group control)
comm. line
Item Model Specification
R.C cable
PATX13A0E 8~16HP
Pipe sensor
PATX20A0E 18~26HP
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
Expansion Kit PATX50A0E 48~56HP
Comm. Kit Note :
Coil - Expansion kit should make only one cycle.
Internal Use Only
AHU Application Kit
Application cases : Control Kit + Expansion kit
(1/4)

Large scale : AHU 56 ~ 448(56x8EA)HP

Multi V ODU (~56HP) AHU (Max.8Coils)

Multi V ODU (~56HP)

Remote controller
(AHU exclusive)

Ref. pipe Item Model Specification


comm. line
PATX13A0E 8~16HP
R.C cable
PATX20A0E 18~26HP
Pipe sensor
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
PATX50A0E 48~56HP
Expansion Kit
Control Kit Note :
- When return air is supplied. It can be applied.
Coil - When the air inlet temp. of DX AHU is less than5℃, It can’t be applied.
Internal Use Only
AHU Application Kit
Application cases : Control Kit + Expansion kit
(2/4)

Large scale : AHU 56 ~ 448(56x8EA)HP

Multi V ODU (~56HP)

AHU

X
Multi V ODU (~56HP) AHU

Remote controller (AHU exclusive)


Ref. pipe
comm. line Item Model Specification
R.C cable PATX13A0E 8~16HP
Pipe sensor PATX20A0E 18~26HP
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
Expansion Kit PATX50A0E 48~56HP
Control Kit Note :
Coil - One controller kit can control just one AHU.
It is impossible to operate AHU separately.
Internal Use Only
AHU Application Kit
Application cases : Control Kit + Expansion kit
(3/4)

Large scale : AHU 56 ~ 448(56x8EA)HP

Multi V ODU (~56HP) AHU

u lt
Multi V ODU (~56HP)
Fa
X
Remote controller
(AHU exclusive)
Ref. pipe
comm. line Item Model Specification
R.C cable PATX13A0E 8~16HP
Pipe sensor PATX20A0E 18~26HP
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
Expansion Kit PATX50A0E 48~56HP
Control Kit Note :
Coil - All ODU should be connected to controller kit directly.
Internal Use Only
AHU Application Kit
Application cases : Control Kit + Expansion kit
(4/4)

Large scale : AHU 56 ~ 448(56x8EA)HP

Multi V ODU (~56HP) AHU

u lt
Multi V ODU (~56HP) Fa
X
Remote controller
(AHU exclusive)
Ref. pipe
comm. line Item Model Specification
R.C cable PATX13A0E 8~16HP
Pipe sensor PATX20A0E 18~26HP
Expansion kit
PATX25A0E 28~36HP
PATX35A0E 38~46HP
Expansion Kit PATX50A0E 48~56HP
Control Kit Note :
Coil - Each ODU should compose an independent refrigerant cycle
with one Expansion kit.
Internal Use Only
Supply Air Control Kit
Inside of Supply Air Control Kit
(1/2)

• Control of EEV kit


IDU part of PRCKA0 • Connectable with Expansion kit
• LGAP communication with Multi V ODU

• IO function including 0~10V AI


• Interface with local AHU controller
IO module (AI,AO,DI, DO)*
• DI for control, DO for monitoring
• Capacity control
IO ports

220V AC power supply

• Wiring with local AHU controller


• Wiring for our sensors
IO terminal blocks

* AI : Analog Input
* AO: Analog Output
* DI : Digital Input
* DO: Digital Output
Internal Use Only
Supply Air Control Kit
Supply Air Control Kit : Capacity Control
(2/2)
■ Capacity Control Range

Tolerance
Target Low Target High
Input Heating coil
Capacity of Pressure Cooling coil Pressure
voltage AI Low High temperature Control
Unit [%] [For Cooling, temperature [°C]* [For Heating,
No. [Vdc] [Vdc] [Vdc] [°C]
kPa gage] kPa gage]

Controlled by Controlled by
0 0 0.4 100% N/A N/A
ODU ODU
 
1 0.6 1.4 100 800 10.5 3,000 50.5
2 1.6 2.4 90 830 11.3 2,990 50.3
3 2.6 3.4 80 870 12.5 2,730 47.3

4 3.6 4.4 70 930 14 2,560 45.1 DI will determine fan mode and
operation mode
5 4.6 5.4 60 990 15.8 2,340 41.7
6 5.6 6.4 50 1,070 17.9 2,080 36.8
7 6.6 7.4 45 1,100 19 1,950 34.0
8 7.6 8.4 40 1,160 20.3 1,800 30.5
If it is 9V, DO 01-4 is close, DO
9 8.6 9.4 Comp. off -   -  
01-2 is open.
10 9.6 10 All off -   -   ODU and FAN are Off.

Due to LG policy of innovation, the values are changeable without previous notifications.
* Measured in R&D chamber respecting laboratory protocols, real temperature on site may vary.

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