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MPA 602: Cost and Managerial Accounting: Costing and Control of Manufacturing Overhead
MPA 602: Cost and Managerial Accounting: Costing and Control of Manufacturing Overhead
Managerial
Accounting
3
• Overheads are assigned to the cost centres such as department
• An allocation base is selected for allocating production centre
expenses to products
4
Accounting for Factory Overhead
1. Identify cost behavior patterns.
2. Budget factory overhead costs.
3. Accumulate actual overhead costs.
4. Apply factory overhead estimates to production.
5. Calculate and analyze differences between actual and applied
factory overhead.
Budgeting Factory Overhead Costs
• Budgets are management’s operating plans expressed in quantitative
terms.
• Costs are segregated into fixed and variable components.
• Budgets can be prepared for different levels of production (flexible
budget).
• Valuable management tool for planning and controlling costs.
Accounting for Factory Overhead
• Entries are made in the general journal for indirect materials and
indirect labor from the summary of materials issued and the labor
cost summary.
• Other factory overhead expenses are recorded in the general ledger
from the invoices and schedules for fixed costs.
• A factory overhead subsidiary ledger may be used if the number of
factory overhead accounts becomes too large.
Examples of Factory Overhead Accounts
• Defective Work • Overtime Premium
• Depreciation • Plant Security
• Employee Fringe Benefits • Power
• Fuel • Property Tax
• Heat and Light • Rent
• Indirect Labor • Repairs
• Indirect Materials • Small Tools
• Insurance • Spoilage
• Janitorial Service • Supplies
• Lubricants • Telephone/Fax
• Maintenance • Water
• Materials Handling • Workers’ Compensation Insurance
Budgeted Overhead Application Rates
Base 1 Pool 1
Base 2 Pool 2
Bases to be used
• Physical output
• Direct material cost
• Direct labor cost
• Direct labor hours
• Machine hours
• An appropriate FOR should reflect the effort or
time taken to produce the products
• Some commonly used absorption bases are listed
as follows:
19
Activity level selection
• Normal capacity – the normal capacity concept, the long-term
planning and control approach, advocates an overhead rate in which
expenses and production are based on average utilization of the
physical plant over a time period long enough to level out the highs
and lows that occur in every business venture.
• Expected actual capacity – the expected actual capacity concept, the
short-term planning and control approach, advocates a rate in which
overhead and production are based on the expected actual output for
the next production period
Accounting for Actual and Applied Factory
Overhead
Manufacturing Overhead
392,000 -375,000 = 17,000
Incurred
Overhead
(Actual)
Prorating Among Inventories
This method prorates the $17,000 of
underapplied overhead to Work-In-Process (WIP),
Finished Goods, and Cost of Goods Sold accounts.
Variable Absorption
costing costing
On a variable-costing income
statement, costs Are separated into the
Major categories of fixed and variable.
On an absorption-costing income
statement, costs are separated into
the major categories of manufacturing
and non-manufacturing.
With
Production-volume variance =
(actual volume – expected volume) X fixed overhead rate
Production-Volume Variance
A production-volume variance arises when the
actual production volume achieved does not
coincide with the expected volume of production
used as a denominator for computing the fixed-
overhead rate for product-costing purposes:
Single Rate
P
Multiple Department Rates R
O
Department D
Department U
C
Activity-Based Costing T
Activity S
Activity
Single Plantwide Factory
Overhead Rate
Computing Single Plantwide
Factory Overhead
Total budgeted factory overhead costs
Total budgeted plantwide allocation base
S mobile:
$80 per dlh x 10 direct labor hours = $800
L mobile:
$80 per dlh x 10 direct labor hours = $800
Factory
Overhead
cost per unit
Plantwide factory
overhead
$1,600,000
S mobile L mobile
$800 per unit $800 per unit
Single Plantwide Rate
Plantwide factory
overhead
Plantwide rate
Products
The
The greatest
greatest advantage
advantage of
of the
the
single
single plantwide
plantwide overhead
overhead rate
rate isis
that
that itit isis simple
simple and
and inexpensive
inexpensive
to
to apply.
apply.
Multiple Production
Department Factory
Overhead Rate Method
Multiple Production Department Rate
Fabrication Assembly
Department Department
factory overhead factory overhead
Products
Production Department Factory
Overhead Rates and Allocation
S mobile:
Fabrication: $103 x 8 dlh = $824
Assembly: $57 x 2 dlh = 114 $938
L mobile:
Fabrication: $103 x 2 dlh = $206
Assembly: $57 x 8 dlh = 456 $662
Multiple Production Department
Rate Method
Fabrication
Fabrication Assembly
Department
Department Department
$1,030,000
$1,030,000 $570,000
$103 x 8 dlh
$57 x 2 dlh
$57 x 8 dlh
$103 x 2 dlh
The
The single
single plantwide
plantwide factory
factory
overhead
overhead rate
rate distorts
distorts product
product
cost
cost byby averaging
averaging high
high and
and low
low
factory
factory overhead
overhead costs.
costs.
Conditions for Product Cost
Distortion
Fabrication Assembly
Department Department
Condition 1:
Differences in
production $103 per $57 per
department direct direct
factory labor hour labor hour
overhead rates
Activity-Based Costing Method
Activity-based costing changes the way overhead costs are
allocated.
When identifying specific activities, inefficiencies may be
discovered and eliminated, reducing the product’s cost.
Traditional cost accounting undercosts complex products and
overstates their profit margins.
ABC may be used for decision making but not necessarily for
inventory valuation.
Multiple Production Department
Factory Overhead versus ABC
Production Department Production Department
Factory Overhead Factory Overhead
Products
Multiple Production Department
Factory Overhead versus ABC
Activity Activity Activity Activity
Activity Rates
Products
Activity-Based Costing Method
Activity Amount Activity Rate
Fabrication $ 530,000
Assembly 70,000
Setup 480,000
Quality control 312,000
Engineering 208,000
Total $1,600,000
Activity-Based Costing Method
Activity Amount Activity Rate
Fabrication $ 530,000 ÷ 10,000 dlh = $53
Assembly 70,000 ÷ 10,000 dlh = $7
Setup 480,000 ÷ 120 setups = $4,000
Quality control 312,000 ÷ 104 inspts. = $3,000
Engineering 208,000 ÷ 16 changes = $13,000
Total $1,600,000
Quality
Assembl Engineering
Fabrication Setup Control
y Change
Activity Activity Inspectio
Activity Activity
$530,000 $480,000 n Activity
$70,000 $208,000
$312,000
2 Production Dept.
* Machining dept. bud. O/h Tk400000
* Assembly dept. bud. O/h Tk200000
2 Support Dept.
* Plant maint. Bud. O/h Tk600000
* Information Sys. Bud. O/h Tk116000
• Support work finished:
- by Plant dept.
* IS 1600 hours
* Machi. 2400 hours
* Assemb.4000 hours
- by IS dept.
* Plant 200 hours
* Machi. 1600 hours
* Assemb. 200 hours
Allocating common costs
• A common cost is a cost of operating a facility, activity or like cost
object that is shared by two or more users. Common cost exist
because each user obtains a lower cost by sharing than the separate
cost that would result if such user were an independent entity. The
goal is to allocate common costs to each user in a reasonable way.
• Stand-Alone cost allocation method
• Incremental cost allocation method
The total joint manufacturing costs for the period were Tk. 4000000. An additional
Tk. 2000000 was spent to finish product Z. there were no beginning inventories.
At the end of the period, inventories on hand X- 180 tons, Y- 60 tons, Z- 25 tons.
• Compute the cost of inventories, cost of goods sold and gross margin
percentage for X, Y and Z using
• NRV method
• Constant gross margin percentage NRV method
• Compare the gross margin percentage for X, Y and Z using the two
methods given in first requirement.