Historical D85ESS Alternator Failure (Engine Can’t Charge)

Phenomenon Detail Problem

No TSI No. MODEL S/N SMR Fail. Date Customer Location
1 KMIUT201311016 D85ESS-2A 5723 1113 20130409SUMBER NIAGA Banjarmasin
UTAMA JAYA
BAHTERA JAYA
2 KMIUT201409154 D85ESS-2 J16903 786 20131012PERKASA Pontianak
PT
3 KMIUT201505102 D85ESS-2 J17213 3313 20140908PAMAPERSADA Damai
NUSANTARA
PT SANGGAR
4 KMIUT201505185 D85ESS-2A 5619 915 20140829LAUT MANADO Manado

5 KMIUT201704121 D85ESS-2 J17664 2867 20161018PUTRA PERKASA Samarinda

ABADI
Operator said that engine can’t to start, after check on dashboard
PUTRA SARANA
found caution battery is light ON. UT mechanic checking and 6 KMIUT201707226 D85ESS-2 J17423 5578 20160627TRANSBORNEO Jembayan
investigation that alternator voltage supply only 0 V.
7 KMIUT201708208 D85ESS-2 J17686 1265 20170528ANUGERAH
KIRANA SARANA
Sungai
Danau
Total Problem Alternator D85ESS
8 KMIUT201712058 D85ESS-2 J17666 270 20170704TUNAS KARYA Jayapura
D85ESS-2A D85ESS-2 Application Problem PACIFIC
6 units 10
5 units 9 KMIUT201804180 D85ESS-2A 6415 2485 20171103HASNUR
SINERGI
RIUNG Rantau
Application unit : 8
Coal Mine (4 10 KMIUT201809230 D85ESS-2A 6528 2368 20180508IWAKO JAYA Batu Kajang
Application unit 6 ABADI
in coal mine area units) 4 9 PT TUNAS JAYA
11 KMIUT201811173 D85ESS-2A 6515 3644 20180308PERKASA Bengalon
Road
Construction (2 2
2
Units) 0
Coal Mine Forestry Issue FC return Result investigation on next page

TSI Reply
1. After check failed part is normal

2. Due to washing procedure

Investigation Result DC parts, Next Activity, schedule
No TSI No. MODEL S/N SMR Fail. Date Customer Location FC return Remarks
Alternator cannot generate due to broken
bearing. Front side bearing broken. It can be
1 KMIUT201704121 D85ESS-2 J17664 2867 20161018PUTRA PERKASA ABADI Samarinda TXE17384 seen damaged and rust on bearing ball. It is
presumed that cause of failure is directly
washing alternator. Alternator is no water.
Cancel (Due to failed part already repair by
2 KMIUT201707226 D85ESS-2 J17423 5578 20160627PUTRA SARANA TRANSBORNEO Jembayan TXE17383
customer)
Failed part is It can generate power. No
3 KMIUT201708208 D85ESS-2 J17686 1265 20170528ANUGERAH KIRANA SARANA Sungai Danau TXE17382
problem. It cannot be seen abnormal point.

Failure Mechanism
Engine Alternator Inner parts
can’t start Failure was rusty

Water inside to Washing Process

the alternator or rainy season

Check point for

next activity
Next Activity
After we check failed part, we want to check possibility of water inside to the alternator, check other machine condition in same area, and
considering to add protector cover to prevent water enter to alternator.

Schedule
Jan’19 feb’19
No SN SMR Location Customer
Problem 28 29 30 31 1 2

1 6515 3644 Bengalon Tunas Jaya Perkasa

2 J17664 2867 Samarinda Putra Perkasa Abadi
Jobsite Result
1. Bengalon Area
Customer Profile
Customer Name : PT. Tunas Jaya Perkasa
Working Hours : 22 H/ days
Working Operation : Dozing and Maintenance Road
Washing Machine : 2 times / week or when periodical service
Machine Population :
D85ESS-2 (5 units), PC200 (4 Units), PC300 (2 Units)

Coal Mine Area Dozing and maintenance road

Check Possibility Water Inside to the alternator
a. Washing process

Washing Outside Washing Inside Alternator get the wet

b. If Rainy Season Present
10 mm

20 mm

20 mm

Rain will be enter from up From right and left side of engine hood Gap on engine hood
of engine hood
Jobsite Result
2. Samarinda Area
Customer Profile
Customer Name : PT. Putra Perkasa Abadi
Working Hours : 22 H/ days
Working Operation : Dozing and Maintenance Road
Washing Machine : 2 times / week or when periodical service
Machine Population :
HD785 (20 units), HD465 (9 units), D85ESS (7 units), PC1250 (5 units)
GD825 (3 units), PC2000 (3 units), PC200 (3 units), PC300 (3 units),
D155 (2 units), GD705 (2 units)
Coal Mine Area Dozing and maintenance road
Check Possibility Water Inside to the alternator
a. Washing process

Washing Outside Washing Inside Alternator get the wet

b. If Rainy Season Present
10 mm

10 mm

10 mm

Rain will be enter from up From right and left side of engine hood Gap on engine hood
of engine hood
Conlcusion
1. Water will be enter to the alternator when washing process and rainy season, and we can’t control for this situation
2. For point number 1, we should be add some protector cover to prevent water enter to the alternator
3. If point number 2 already accepted, we should be make repair porcedure for how to correctly washing machine