Project : HVB VUNG TAU - Generator

Project Site System

Version : HVB VUNG TAU
Update date : 01
: 21 Jan 2019
GENERATOR SYSTEM TRAINING
ELECTRICAL

Prepared by: NDH Lam

 CONTENT

 CATERPILLAR ALTERNATOR AND CONTROL

 ABB UNISEC MV PANEL

 SYNCHRONISING SYSTEM

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 CATERPILLAR ALTERNATOR AND CONTROL

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 CATERPILLAR ALTERNATOR AND CONTROL

 ALTERNATOR STRUCTURE

 IVR (INTEGRATED VOLTAGE REGULATION)

 EMCP4.2B

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 ALTERNATOR STRUCTURE

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 IVR – INTEGRATED VOLTAGE REGULATOR

Integrated Voltage Regulator (IVR)

Key advantages of IVR system:

•Removes duplication of voltage and current sensing
•Simplified system – removes duplication of setpoints

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 IVR – INTEGRATED VOLTAGE REGULATOR

EXCITATION MODULE

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 EMCP 4.2B

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 EMCP 4.2B

Control
•Run / Auto / Stop control
Chose the running mode of genset. In Sync application, AUTO MODE must be chosen.

•Speed and voltage adjust

Manually adjust the freq and vol, however it is not recommended

•Local and remote emergency stop

•Remote start/stop
Used by Syn control panel already

•Cycle crank

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 EMCP 4.2B

Engine Monitoring
•Coolant temperature
•Oil pressure
•Engine speed (RPM)
•Battery voltage
•Run hours
•Crank attempt and successful startcounter
•Enhanced engine monitoring (with electronic engines)

Engine Protection
•Control switch not in auto (alarm)
•High coolant temp (alarm and shutdown)
•Low coolant temp (alarm)
•Low coolant level (alarm)
•High engine oil temp (alarm and shutdown)
•Low, high, and weak battery voltage
•Overspeed
•Overcrank
•Low Oil Pressure

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 EMCP 4.2B

Generator Monitoring
•Voltage (L-L, L-N)
•Current (Phase)
•Average Volt, Amp, Frequency
•kW, kVAr, kVA (Average, Phase, %)
•Power Factor (Average, Phase)
•kW-hr, kVAr-hr (total)
•Desired Voltage, Excitation Command, Operating Mode (with IVR)
•Generator stator and bearing temp
•kW load histogram

Generator Protection
•Generator phase sequence
•Over/Under voltage (27/59)
•Over/Under frequency (81 O/U)
•Reverse Power (kW) (32)
•Reverse Reactive Power (kVAr) (32RV)
•Overcurrent (50/51)

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 ABB UNISEC PANEL

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 ABB UNISEC PANEL

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 ABB UNISEC PANEL

Protection:
• Three-phase non-directional overcurrent
protection 50P/51P
• Non-directional earth-fault protection
50N/51N
• Three-phase overvoltage protection 59
• Frequency protection 81O/81U

** All protection function were setup and

check by authorized third party.
** Not allow operators setting.

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 SYNCHRONISING SYSTEM

THEORY AND TECHNOLOGY

Theory:
In-order to parallel 02 source, 4 above conditions must be complied:
1- Rotation of phase
2- Voltage
3- Frequency
4- Phase angle

PHASE ANGLE VOLTAGE FREQUENCY

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 SYNCHRONISING SYSTEM

THEORY AND TECHNOLOGY

ROTATION OF PHASE:
This depend on the cable work, after finish the cable work and connection, phase
rotation must be check by tester
VOLTAGE:
This will be carried out by Synchronizer, by providing signal to AVR (IVR) to increase or
decrease the voltage of genset follow the bus.
FREQUENCY:
This also carried out by Synchronizer, by providing signal to ECM to increase or decrease
the speed of engine.
PHASE ANGLE:
This also carried out by Synchronizer, by changing the speed and monitor the synchro
scope automatically.

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 SYNCHRONISING SYSTEM
SYNCHRONIZER DEIF AGC
Engine control
● Start/stop sequences
● Run and stop coil
● Relay outputs for governor control
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Generator protection (ANSI)
● reverse power (32)
● overload (32)
● over-current (50/51)
● over-voltage (59)
● under-voltage (27)
● over-/under-frequency (81)
● Current/voltage unbalance (60)
● Digital inputs
Busbar protection (ANSI)
● over-voltage (59)
● under-voltage (27)
● over-frequency (81)
● under-frequency (81)
● Voltage unbalance (60)
 SYNCHRONISING SYSTEM
SYNCHRONIZER DEIF AGC
Engine control
● Start/stop sequences
● Run and stop coil
● Relay outputs for governor control
One company.™ A multitude of solutions.
Generator protection (ANSI)
● reverse power (32)
● overload (32)
● over-current (50/51)
● over-voltage (59)
● under-voltage (27)
● over-/under-frequency (81)
● Current/voltage unbalance (60)
● Digital inputs
Busbar protection (ANSI)
● over-voltage (59)
● under-voltage (27)
● over-frequency (81)
● under-frequency (81)
● Voltage unbalance (60)
 DISCUSSION

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 AOB

• TESTING

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