WORKOUT

PROBLEMS !
CP
CPK
TAGUCHI LOSS FUNCTION (L)

Aswitha VA
 PROCESS
CAPABILITY
OR • Cp = (USL – LSL)/6σ

CAPABILITY
RATIO

Aswitha VA
 PROCESS • Cpk = min { (USL- µ/ 3σ), (µ- LSL/ 3σ) }
CAPABILITY
INDEX (CPK)

Aswitha VA
 1.) Food served at a restaurant should be between
29°C and 39°C when it is delivered to the
customer. The process used to keep the food
at the correct temperature has a process
standard deviation of 3°C and the mean
value for these temperature is 30. What is
the Process Capability of the process? Also
find the Process Capability Index

Aswitha VA
 ANSWER (1)
• CP = USL-LSL/6σ
• Σ=3
• Cp = 39-29/(6*3)
• =0.555
• Cpk = min { (USL- µ/ 3σ), (µ- LSL/ 3σ) }
• =min { (39- 30/ 3*3), (30- 29/ 3*3) }
• Min{1,0.111}
• =0.11

Aswitha VA
 2.) Food served at a restaurant should be between
15°C and 20°C when it is delivered to the
customer. The process used to keep the food
at the correct temperature has a process
standard deviation of 2°C and the mean
value for these temperature is 16. What is
the Process Capability of the process? Also
find the Process Capability Index

Aswitha VA
 ANSWER (2)
• A) Cp = (USL – LSL)/6σ
• =(20◦C - 15◦C)/6*2
• 5/12
• =0.416
• Cpk= min(20-16)6*2, (16-15)6*2
• Cpk = 0.333, 0.083
• 0.0276

Aswitha VA
 3.) Food served at a restaurant should be between
40°C and 20°C when it is delivered to the
customer. The process used to keep the food at
the correct temperature has a process standard
deviation of 6°C and the mean value for these
temperature is 30. What is the Process
Capability of the process? Also find the Process
Capability Index

Aswitha VA
 ANSWER (3)
• Cp =40-20/6*6 =0.28
• Cpk = min (40-30/6*2 , 30-20/3*6)
• Min(0.55, 0.55)
• 0.55

Aswitha VA
 Q NO- 4
• USL- 50
• LSL-35
• Standard deviation- 4
• Mean- 40

• Cpk ? Cp?

Aswitha VA
 ANSWER (4)
• Cp=50-35/6*4 = 25/24 = 0.625
• Cpk =min{50-40/3*4, 40-35/3*4}
• Min{10/12, 5/12}
• Min{0.833, 0.417}
• 0.417

Aswitha VA
 Q NO-5
• USL- 90
• LSL-45
• Standard deviation- 6
• Mean- 50

• Cpk ? Cp?

Aswitha VA
 ANSWER (5)
• Cp = 90-45/36 = 45/36 = 1.25
• Cpk = min {90-50/3*6, 50-45/3*6}
• Min{2.22, 0.28}
• 0.28

Aswitha VA
 Q NO-6
• USL- 86
• LSL-49
• Standard deviation- 3
• Mean- 70

• Cpk ? Cp?

Aswitha VA
 ANSWER (6)
• Cp = 86-49/18 = 2.055
• Cpk = min{1,78,2.33}
• 1.78

Aswitha VA
 • Quality Loss (L) = C *(X-T)2
TAGUCHI’S
• i.e., Quality Loss = Constant *(actual quality
QUALITY LOSS characteristic – target value)2
FUNCTION

Aswitha VA
 Q NO- 7
• A manufacturer has set specifications as 100° +/- 6°C for the oil baths sold by him. The average
repair cost is Rs. 3600/- Find out the loss when the oil bath functions at 102°C, 104°C & 100°C.

Aswitha VA
 ANSWER (7)
• L= C(x-t)2
• C= 3600/36 =100
• L102 =100(102-100)2
• 100(4) = 400
• L104 =1600
• L106 =6

Aswitha VA
 Q NO-8
• A manufacturer has set specifications as 100° +/- 5°C for the oil baths sold by him. The average
repair cost is Rs. 2500/- Find out the loss when the oil bath functions at 103°C, 100°C & 106°C

Aswitha VA
 ANSWER (8)
• L=C(X-T) square
• =2500/25 100
• L103 =100(103-100)square =900
• L100=0
• L106=3600

Aswitha VA
 Q NO- 9
• A manufacturer has set specifications as 100° +/- 3°C for the oil baths sold by him. The average
repair cost is Rs. 1500/- Find out the loss when the oil bath functions at 105°C, 100°C & 109°C

Aswitha VA
 ANSWER (9)
• C=1500/9=166.66
• L105= 166.66+(105-100)square = 4166.67
• L100=0
• L109=13500.25

Aswitha VA
 Q NO- 10
• A manufacturer has set specifications as 100° +/- 6°C for the oil baths sold by him. The average
repair cost is Rs. 4500/- Find out the loss when the oil bath functions at 102°C, 100°C & 105°C

Aswitha VA
 ANSWER (10)

Aswitha VA
 THE END!!

Aswitha VA