Albert Geraldi/ 2201792215

1. Consider the two processes shown in table below (the sample size n=5). Spesifications
are at 100 ± 10. Calculate 𝐶𝑝, 𝐶𝑝𝑘, 𝐶𝑝𝑚, and probability defect and interpret these ratio.
Which process would you prefer to use?

Diketahui:

n =5

Batas atas spesifikasi = 100 + 10 = 110

Batas bawah spesifikasi = 100 – 10 = 90

XA-DblBar = 100

XB-DblBar = 105

SA-Bar =3

SB-Bar =1

Ditanya:

Cp? Cpk? Cpm?

USL−LSL USL−LSL
CpA = CpB =
6S 6S
110−90 110−90
CpA = CpB =
6(3) 6(1)
20 20
CpA = CpB =
18 6
CpA = 1,11 CpB = 3,33

USL− XDblBar USL− XDblBar

CpkA = min ( , CpkB = min ( ,
3S 3S
Albert Geraldi/ 2201792215

XDblBar−LSL XDblBar−LSL
¿ ¿
3S 3S
110−100 100−90 110−105 105−90
CpkA = min ( , ¿ CpkB = min ( , ¿
3(3) 3(3) 3(1) 3(1)
10 10 5 15
CpkA = min ( , ¿ CpkB = min ( , ¿
9 9 3 3
CpkA = 1,11 CpkB = 1,67

USL−LSL USL−LSL
CpmA = CpmB =
6 6
2 = s2 + ( - T)2 2 = s2 + ( - T)2
 = √ s 2 +(−1 /2(USL + LSL))2  = √ s 2 +(−1 /2(USL + LSL))2

 = √ 32 + ( 100 – 100 )2  = √ 12+ (105 – 100 )2

 =3  = √ 26
110−90 110−90
CpmA = CpmB =
6 ( 3) 6 ( √ 26 )
20 10
CpmA = CpmB =
18 3 ( √26 )
CpmA = 1,11 CpmB = 0,65

Probability defect (A) = p(x<90) + p(x>110)

Probability defect (A) = 0,000429 + 0,000429

Probability defect (A) = 0,000858 = 0,858%

Probability defect (B) = p(x<90) + p(x>110)

Probability defect (B) = 3,67 x 1051 + 2,86 x 107

Probability defect (B) = 2,86 x 107= 0,0000286%

Lebih baik menggunakan process B karena memiliki presentase defect yang lebih
kecil dibandingkan process A.
Albert Geraldi/ 2201792215

2. Suppose that a quality characteristic has a normal distribution with specification limits at
USL = 100 and LSL = 90. A random sample of 30 parts result in x bar = 97 and s
(standard deviation) = 1.6
a. Calculate a point estimate of 𝐶𝑝k
b. Find a 95% confidence interval on 𝐶𝑝k

Diketahui:

USL = 100

LSL = 90

n = 30

X-Bar = 97

S = 1,6

Ditanya:

a. Cpk? b. 95% confidence interval on Cpk?

USL− XDblBar XDblBar−LSL

a. CpkA = min ( , ¿
3S 3S

100−97 97−90
CpkA = min ( , ¿
3(1,6) 3(1,6)

CpkA = min (0,625,1,485 ¿

CpkA = 0,625

1 1 1 1
b. Cpk [1- Z/2
√ +
9 nCpk 2(n−1)
¿  Cp  Cpk [1+ Z/2
√ +
9 nCpk 2(n−1)
]

1 1
0,625 [1- Z0,025
√ +
9(30)(0,625) 2(30−1)
¿ ¿  0,625  0,625 [1+ Z0,025

1 1
√ +
9(30)(0,625) 2(30−1)
¿
Albert Geraldi/ 2201792215

1 1
0,625 [1- 1,96
√ +
9(30)(0,625) 2(30−1)
] 0,625  0,625 [1+ 1,96

1 1
√ +
9(30)(0,625) 2(30−1)
]

0,625 [1 - 1,96 (0.1522080985) ]  0,625  0,625 [1 + 1,96(0.1522080985)]

0,625 (1 - 0.2983278731)  0,625  0,625 (1 + 0.2983278731)

0.439  0,625  0.811

3. The data in table were taken by one operator during a gauge capability study. Estimate
gauge capability. Does the control chart analysis of these data indicate any potential
problem in using the gauge?
 Albert Geraldi/ 2201792215

Tugas 4 Kerjakan 5 soal di bawah ini pada worksheet yang sesuai. Generate data sesuai dengan instruksi yang diberikan.

NOMOR SOAL

The net weight (in oz) of a dry bleach product is to be monitored by Xbar and R control charts using a sample size
of n=4. Data for 20 preliminary samples are generate in the worksheet. Set up Xbar and R control charts using
these data. Estimate the process mean and standard deviation. Does the process exhibit statistical control?
According to the specification, what conclusion would you draw about process capability? What fraction of
1 containers produced by this process is likely to be below the lower specification?

The fill volume of soft drink beverage bottles is an important quality characteristic. The volume is measured
(approximately) by placing a gauge over the crown and comparing the height of the liquid in the neck of the
bottle against a coded scale. On this scale, a reading of zero corresponds to the correct fill height. Twenty
samples of size n=12 have been analyzed, and the fill heights are shown in the worksheet. Set up Xbar and S
control charts on this process. Does the process exhibit statistical control? If necessary, construct revised control
2 limits. Estimate the percentage of products produced that will be inside of the specification.

Rbar
σGauge  =
d2
1,533
σGauge  =
1,128
σGauge  = 1,359

Gauge Capability = 6σGauge

Gauge Capability = 6 (1,359)
Gauge Capability = 8,154

X Bar Chart
30

25

20

15

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X-Bar LCL CL UCL

Albert Geraldi/ 2201792215

R Chart
7

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

R LCL CL UCL

Terdapat 2 point yang keluar kontrol, yaitu point 11 dan 12 sehingga gauge akan
sulit digunakan oleh operator.