ABB ROBOT

IRB-1200
OBSERVATIONS AND PROPOSALS
Usage of Uninterrupted Power Supply (UPS) for Robot
Controller System.

Existing: No UPS connected to the Control System

Usage of Stabilizer or AVR for Robot Controller System.

Existing: There is AVR or Stabilizer available but not connected to the Control
System
OBSERVATIONS AND PROPOSALS
Changing cloth sequence of the Robot to Fabric
Clothing to Plastic

Existing: Fabric Clothing to Plastic Cover

Circuit Cleaning with Air Gun w/o Water

Existing: Brushing of Circuit

OBSERVATIONS AND PROPOSALS
Application of Brake Release Button. This would be
applicable when the Robot is stuck up and cannot be
controlled by manual jogging.

Existing: No actual usage of brake release button

OBSERVATIONS AND PROPOSALS
Usage of ABB Robot Studio Simulation

Existing: Manual Programming and teaching for Robot 1 and 2.

OBSERVATIONS AND PROPOSALS
Planned: Research and Development for the following

- Dimensions of Robotic Painting Booths

- Dimensions of Painting Parts

- Relative distances of Painting Parts from Robot

- Conveyor Speed relative to the motion of Robot

- Application to Robot Studio Simulation

- Application of simulation to Robot command system

- Trial of certain number of painting parts

- Removing of retouch up to painting parts where simulation is used

MAINTENANCE PRACTICES
 Weekly maintenance
 Check the robot functions in manual mode.
 Monthly maintenance
 Clean the robot cleaning.
 Check the engine noise.
 Check the temperature of the control cabinet.
 Check the robot functions in manual mode.
 Yearly maintenance
 Replace the gearbox oil annually.
 Replace the SMB battery every 2 years.
Thank You!