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01 Automation & Cad Cam CNC
01 Automation & Cad Cam CNC
CAD/CAM/CNC
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CAD/CAM Defined
CAD/CAM is the technology concerned
with use of digital computers to perform
certain functions in design and production.
CAD/CAM provide the technology base for
the computer-integrated factory.
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Need for CAD/CAM
Design and manufacturing forms the core of engineering.
To remain competitive in global economy.
New products with enhanced features at competitive
costs.
Short lead times and short product lives.
Reduction in product life cycle.
Mass customization – Customer specific changes to
satisfy diverse requirements – High flexibility in the
manufacturing system.
Reduction in manufacturing cost and delivery time.
Increasing consumer awareness about quality.
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Developments in computers
Developments in microelectronics –
microprocessors, VLSI.
Availability of computers with enhanced
memory and faster computing speed at
affordable prices.
Development of graphics workstations with
powerful graphic facilities.
Development of interactive graphics and
analysis software - Easy to use and powerful
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CAD (Computer-Aided Design)
CAD can be defined as the use of
computer systems to assist in the
creation, modification, analysis, or
optimization of a design.
Computer assistance while a designer
converts his or her ideas and knowledge
into a mathematical and graphical model
represented in a computer.
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CAD (Computer-Aided Design)
CAD hardware: computer, graphics
display terminals, keyboards, other
peripheral equipment.
CAD software: drawing, stress-strain
analysis of components, dynamic
response of mechanisms, heat-transfer
calculations, and numerical control part
programming.
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CAM (Computer-Aided Manufacturing)
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CAM Application
Computer monitoring and control.
Computer is connected directly to the
manufacturing process e.g. NC/CNC
machines, chemical processing etc.
Manufacturing support applications
Use of computers in process planning,
scheduling, shop floor control, work study,
tool design, quality control etc.
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Product Design & Development Cycle
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Product Design & Development Cycle with Computer
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Numerical Control System
Numerical control can be defined as a
form of programmable automation in
which the process is controlled by
numbers, letters and symbols.
In NC, the numbers form a program of
instructions designed for a particular
workpart or job.
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Application
Drafting
Assembly
Inspection (CMM)
Conventional machining process (ex: turning, milling,
drilling, boring, grinding)
Non conventional machining process (ex: EDM, wire
cutting, laser cutting, AJM, WJM, plasma cutting)
Welding process (ex: spot welding, flame cutting)
Punching, pipe bending, sheet metal bending
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Sistem pendukung
pengoperasian mesin CNC
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Keunggulan mesin perkakas NC
Ketelitian, akurasi (accuracy)
Ketepatan, presisi (precision)
Kompleksitas
Produktivitas
15
5 axes CNC
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Productivity
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Advantages of NC
Reduced non productive time
Reduced fixturing
Reduced manufacturing lead time
Greater manufacturing flexibility
Improved quality control
Reduced inventory
Reduced floor space requirements
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Disadvantages of NC
Higher investment cost
Higher maintenance cost
Finding and/or training NC personel
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