Professional Documents
Culture Documents
2.1 Installation
2.2 Operation
2.3 Liquid System
2.4 Hardware
2.5 System Structure
2.6Trouble Shooting
2.7 Maintenance
2 © 2013 Mindray Confidential
1. Principle
1.2 Principle
Granulocyte
WBC
Defend the body
against infectious
disease and foreign
materials
Coagulation or clotting
1.2 Principle
WBC, RBC and PLT are counted and sorted by the Electrical Impedanc
e Method, just Coulter Principle. This method is based on the measurement
of changes in electrical impedance produced by a particle passing through a
n aperture.
The amplitude of each pulse is proportional to the size of each blood cell.
13 © 2013 Mindray Confidential
1.2 Principle
Electrical Impedance Volumetric Metering Colorimetric Method Reagents
Method
Pulse Graph
1 、 blood cell of Same size, go through the
aperture by constant speed.
Uppersensor Uppersensor
Lowersensor Lowersensor
1Emptywhenstart 2Liquidsurfacefalldownthroughthe
volumeritctube
Uppersensor Uppersensor
Lowersensor Lowersensor
3Countingstartwhenthe 4Countingendwhentheliquid
liquidsurfacepasstheupper surfacepassthelowersensor
sensor.
I0 It
Photo
Bath sensor
LED light
Rinse
Clean the bath and metering tube.
E-Z cleanser
An enzyme-based cleaning solution used to clean the tube and bat
h.
Probe cleanser
An alkaline cleaning solution used to clean the tube and bath.
Installation Requirements
2.1.1 Interface
2.1.2 Installation Requirements
Open box, check 2.1.3 Installation Procedures
Install
Performance validation
Keypad
Record
Power indicator
Sample
probe
Start key
Scanner interface
Transmission to computer
Keyboard
Printer:
1.EPSON LX-300/300+ ,
2. EPSON LQ-300K+II, LQ630K
3. EPSON Stylus C-87 , Panasonic KX-
P1150
Scanner: TYSSO CCD-82, AIDA8400
26 © 2013 Mindray Confidential
2.1.1 Interface- Rear Panel
Diluent connector
Rinse connector
Power Switch
Lyse connector
Equipotent Pole Waste connector
Fuse
27 © 2013 Mindray Confidential
2.1.2 Installation Requirements
Operating temperature: 15 ℃ to 30 ℃.
Relative humidity: 30% to 85%.
Atmospheric pressure: 70 kPa to 106 kPa.
free as possible from dust, mechanical vibrations, loud noises, a
nd electrical interference.
Do not place near brush-type motors, flickering fluorescent light
s, and electrical contacts that regularly open and close.
Do not place in direct sunlight or in front of a source of heat or dr
afts.
Check background
Do QC test,
check repeatability
System System
Title Count Mode Status time
Window
X- B anal ys i s
Set t i ngs
St at us
Sel f - t es t
Log
Conf i g
Pr i nt
Cal i br at i on Manual
Aut o
Aut o - f r es h bl ood
Shut down
Daily work: Before running any samples, use Quality Control or Fre
sh Blood to check the stability of instrument.
SD
X i Mean
2
4.5-6.5×1012/ L ≤ 1.5
HGB 110 – 180g/L ≤ 1.5
n 1
MCV 70.0 – 100.0fL ≤ 1.0
SD 100-200 ×109/L ≤ 5.0
CV% 100 PLT
201 - 500×109/L ≤ 4.0
Mean
Compare
Blood Lyse
Alarm
“H” or “L” is indicating the data has exceeded the setup higher or lo
wer alarm limit of the parameter.
If the result is “***”, it indicates that the data is unreliable or has exce
eded the higher limit of the display range.
9
If the result of WBC is less than 0.5 10 /L, the system will not perfo
rm leukocyte differential and shows “***”.
Alarm
WBC differential alarm
R1 Alarm
R2 Alarm
R3 Alarm
R4 Alarm
Rm Alarm
PLT alarm
Pm Alarm
PS Alarm
PL Alarm
48 © 2013 Mindray Confidential
2.3 BC-2800 Hydraulic System
2.3.1 Components
2.3.2 Hydraulic Diagram
2.3.3 Counting circle
• Sample probe
Sample
• Rotatory motor probe
• Fluctuating motor assembly
• Counting bath
• HGB assembly
Counting
cell & HGB
unit
7.5mL syringe
50uL syringe Syringe assembly
Syringe sensor
Syringe motor
Vacuum chamber
Waste pump
Sample
Lyse
Diluent
Rinse
Waste
Air
Old
version
Replace aperture
Fluctuating
Discriminator WBC 2 3 4
1
1 30~85fL
2, 3 85~125fL
Fixed Discriminator
4 400fL
[fL]
Lymph Mid Neutro
(Baso 、 Mono 、 Eosino)
Background
abnormal Not well grounded
Shielding cover of bath and analog board
WBC(RBC) clog
Electrical interference
WBC(RBC) bubble Reagents dirty
Vacuum low Bath, valve or tube dirty
Wipe block, diluent dispenser, shielding cover,
Pressure low
7.5mL syringe dirty
Results abnormal Plastic washer dirty, aging
WBC abnormal Replace bath
Replace analog board
Syringe error
Pulse graph
Display problem
No start up
Background
abnormal
Reagents empty
WBC(RBC) clog
Diluent added into the bath sufficiently
WBC(RBC) bubble Zap, flush
Vacuum low Aperture voltage: 9~14V, if high, unclog
Watch volumetric board
Pressure low
Fluid pass normal, volumetric board defective or need adjustmen
Results abnormal t, CPU board
Fluid pass abnormal, check valve 6, tube between valve 6 and ba
WBC abnormal
th, valve 6 to volumetric tube
Syringe error
Display problem
No start up
Background
abnormal Reagents empty
WBC(RBC) clog Diluent prime, rinse prime
Diluent added into the bath sufficiently
WBC(RBC) bubble
Watch volumetric board
Vacuum low Fluid pass normal, volumetric board defective or need adjustm
Syringe error
Display problem
No start up
Background
abnormal Service->System status->Vacuum
Vacuum filter
WBC(RBC) clog
Waste container full
WBC(RBC) bubble Waste tube bent
Vacuum low Tube connections between valve(6,7,8,9,10)
Valve(6,7,8,9,10)
Pressure low
Waste pump block, clean
Results abnormal Vacuum chamber leak
WBC abnormal Tube between vacuum chamber and analog board
Analog board
Syringe error
Display problem
No start up
Background
abnormal Service->System status-> Pressure
Wipe block blocked
WBC(RBC) clog
Tube connections between pressure chamber, press
WBC(RBC) bubble ure pump, valves, analog board
Vacuum low Valve 8,9
Vacuum pump
Pressure low
Analog board
Results abnormal
WBC abnormal
Syringe error
Display problem
No start up
Background
abnormal Check blood sample
Check reagents
WBC(RBC) clog
Check background
WBC(RBC) bubble Do QC test
Vacuum low Use control to check CV
Calibration
Pressure low
Results abnormal
WBC abnormal
Syringe error
Display problem
No start up
Background
abnormal Check lyse
Lyse test
WBC(RBC) clog
Lyse not enough, check valve 6 and relevant tube
WBC(RBC) bubble Lyse enough, then
Vacuum low Check background
Check repeatability of WBC, good then calibrate
Pressure low
Repeatability of WBC not good, check relevant parts
Results abnormal WBC bath, valves 1,3, tubes, analog board
WBC abnormal
Syringe error
Display problem
No start up
Background
abnormal Service->Self Test-> 7.5mL(50uL) syringe
Remove tubing connected to syringe, then test again
WBC(RBC) clog
Add lubricating oil to axis of motor
WBC(RBC) bubble Syringe sensor dirty or loose
Vacuum low Disassemble and clean syringe
Check optical sensor cable, motor cable to power driver board
Pressure low
Optical sensor defective
Results abnormal Motor defective
WBC abnormal Power driver board defective (other motor might have error to
o)
Syringe error
Display problem
No start up
Background
abnormal Check and adjust backlight, contrast
Check cable between LCD screen and CPU board
WBC(RBC) clog
No backlight? Converter board defective?
WBC(RBC) bubble Replace the cable
Vacuum low Replace LCD screen
Replace CPU board
Pressure low
Results abnormal
WBC abnormal
Syringe error
Display problem
No start up
Background
abnormal Power, fuse
Disconnect all boards from power supply, use multimeter to me
WBC(RBC) clog
asure output
WBC(RBC) bubble Only connect CPU board, analog board, if no start, power supp
Vacuum low ly board, CPU board, DOM
Remove motors, valves, pump from power driver board
Pressure low
Connect CPU board, power driver board, if no start, power driv
Results abnormal er board defective
WBC abnormal Short circuits in valves, pumps, motors
Syringe error
Display problem
No start up
If it works day and night or the sample volume is more than 100
per day, execute “E-Z cleanser cleaning” operation once every
day.
If the quantity of samples more than 50pcs, set the “Auto clean
time” 4 hours.
If the user turns off the instrument every day, the user should
execute “probe cleanser cleaning” operation once every three
days. Or do it when the machine remind you.
Procedure
1. Take off the right side panel of the equipment.
2. Input password, then access the “self test” menu in “service”
3. Press [F1] and select the “mechanics” press [↑]and [] to drive the motor to the upper
place of counting bath.
4. Move up the sample probe to the end
5. Loose the screw that fixed the probe
6. Using localizer to correct the probe and then tighten the screw
Localizer