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  • Cold Working Process: Bending

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    Arbaz Jutt
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    Bending, angle bending, roll bending, and roll forming are cold working processes used to plastically deform metal sheets and plates without changing their surface area. Bending can produce single or multiple bends using dies, while angle bending is used to make bends up to 150 degrees in thin sheet metal. Roll bending continuously forms plates and beams into curves using triangular forming rolls operating at high speeds. Roll forming produces complex cross-sections from flat strip using multiple rollers.

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    Bending

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    Bending, angle bending, roll bending, and roll forming are cold working processes used to plastically deform metal sheets and plates without changing their surface area. Bending can produce single or multiple bends using dies, while angle bending is used to make bends up to 150 degrees in thin sheet metal. Roll bending continuously forms plates and beams into curves using triangular forming rolls operating at high speeds. Roll forming produces complex cross-sections from flat strip using multiple rollers.

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    7 views15 pages

    Cold Working Process: Bending

    Uploaded by

    Arbaz Jutt
    Bending, angle bending, roll bending, and roll forming are cold working processes used to plastically deform metal sheets and plates without changing their surface area. Bending can produce single or multiple bends using dies, while angle bending is used to make bends up to 150 degrees in thin sheet metal. Roll bending continuously forms plates and beams into curves using triangular forming rolls operating at high speeds. Roll forming produces complex cross-sections from flat strip using multiple rollers.

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    © All Rights Reserved
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    of 15

    Cold working process

    Bending
    Bending
    • Bending is the plastic deformation of metals
    without change in surface area.
    • If multiple bends are made with a single die,
    the process is called as forming.
    Angle bending
    • Angle bending also known as bar folder and
    press brake.
    Angle
    bending
    machine
    Angle bending
    • The process can be used to make angle bends
    up to 150ᵒ in sheet metal under 1.5 mm
    thickness.
    • Different types of dies can be used to produce
    many types of bends. The metal can be bend in
    repeated strokes.
    Angle bending
    Roll bending
    • Roll bending is a continuous form of three-
    point bending where plates, sheets, beams,
    pipes and rolled shapes and extrusion are bent
    to desired curvature using forming rolls.
    • Roll bending machine usually have three
    rollers in the form of triangle.
    Roll bending machine
    Roll bending machine
    Roll forming
    • The continuous roll forming of flat strip into
    complex sections
    • The rollers speed is up to 80 m/min.
    Roll forming
    Straightening or flattering
    • Straightening or flattering is opposite of
    bending, and these are often performed to
    assure the flat or straight material.
    Straightening or flattering

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