Lead Competence Center IndustrialIT

Electrical Control Systems Power Management System

For Industrial Plants
ABB LCC ECS - 1
© 2004
 IndustrialIT PMS for Industrial Plants

Power Management Drivers

PMS Architecture

PMS Functionality

Benefits

References
 Business Drivers for PMS

 Prevention of Blackouts
 Reduction of Energy Costs
 Reduction of Investment Costs
 Reduction of Operational Costs
 Environmental, Health & Safety (EH&S) Risk
Management
ABB LCC ECS - 3
© 2004
 Operational Drivers for PMS

Critical loads
Limited in-plant generation
Insufficient reliability of grid supply
}
Load Shedding

Several generators
Power-sharing with other plants/sites }
Power Control

Different electrical operational

configurations possible }
Mode Control

Generation & distribution networks

“Local only” control facilities }
SCADA
ABB LCC ECS - 4
© 2004
ABB LCC ECS - 5
© 2004

Architecture
 Typical Electrical Network of Industries
G G G G G G

33 kV

M M

G G G G

6 kV
M M M M M M M M

G G G

M M M M M M M M M M M M M M M M M M M M

400 V
ABB LCC ECS - 6

M M M M
© 2004
 Electrical Distribution Equipment
10kV Switchgear G 48MW

ENMC
Eg SB404-C1 10.5kV, 4000A, 50kA

0.4MVA 60MVA
35kV Switchgear

Eg SB415-B1 to EM BOARD

35kV, 2500A, 31.5kA

Eg SB400-B1

Transformer
1.6MVA 1.6MVA 1.6MVA 16MVA
10kV MCC 16MVA

Eg SB410-C1 10.5kV,1250A, 31.5kA Eg SB400-C1 10.5kV,1250A, 31.5kA

M M M
3.2MW
400V MCC 400, 2500A, 80kA
Eg SB410-N1 G G

10.5kV,1250A, 31.5kA
M M M M
Eg SB409-C1
ABB LCC ECS - 7
© 2004
 IndustrialIT System 800xA Architecture for PMS
Fast Functions are performed by Controllers:
Remote
Plant & Enterprise Management Systems

Users

 Load Shedding / Re-Acceleration / Re-Starting

TCP/IP Network

 Power Control Operator Engineering

Server Station Station
 Mode Control
Control Network

Serial links to AVR

AC800M
Controller Serial links to Governor
Serial Links to Emergency Diesel Generator

A B B N e t w o r k P a rtn e r F E E D E R T E R M IN A L R EF54 1 A B B N e tw o r k P a rt n e r F E E D E R T E R M IN A L R E F5 41

A B B T r a n s m i t O y A B B T ra n s m i t O y
N e tw o r k P a rt n e r N e tw o r k P a rt n e r

U a u x = 80 . . .2 6 5 V d c /a c I on = 1 / 5 A ( Io ) 1 M R S xx x x x x Ua u x = 8 0 . . . 2 6 5 V d c/ ac I on = 1 / 5 A ( Io ) 1 M R S x x xx x x
fn = 5 0 H z U n = 1 00 / 11 0 V ( U ) 9 8 1 50 fn = 5 0 H z U n = 1 00 /1 10 V ( U ) 9 8 1 50
In = 1 / 5 A ( I) U o n = 10 0 /1 1 0 V ( U o ) 9 5 0 9 In = 1 / 5 A ( I ) U o n = 1 0 0 / 1 1 0 V ( U o) 9 5 0 9

S800 I/O MCC ACS 601

A B B N e t w o r k P a rtn e r F E E D E R T E R M IN A L R EF54 1 A B B N e tw o r k P a rt n e r F E E D E R T E R M IN A L R E F5 41

A B B T r a n s m i t O y A B B T ra n s m i t O y
N e tw o r k P a rt n e r N e tw o r k P a rt n e r

U a u x = 80 . . .2 6 5 V d c /a c I on = 1 / 5 A ( Io ) 1 M R S xx x x x x Ua u x = 8 0 . . . 2 6 5 V d c/ ac I on = 1 / 5 A ( Io ) 1 M R S x x xx x x
fn = 5 0 H z U n = 1 00 / 11 0 V ( U ) 9 8 1 50 fn = 5 0 H z U n = 1 00 /1 10 V ( U ) 9 8 1 50
In = 1 / 5 A ( I) U o n = 10 0 /1 1 0 V ( U o ) 9 5 0 9 In = 1 / 5 A ( I ) U o n = 1 0 0 / 1 1 0 V ( U o) 9 5 0 9
ABB LCC ECS - 8

Substation 1 Substation 2 Substation N Substation Z

© 2004
 IndustrialIT System 800xA Architecture for PMS (ring network)

SS100 SS200 SS300 SS400 SS500 SS600 SS700 SS800

Process
Portal
A B B N e t w or k P a r tn e r F E E D E R TE R M IN AL R E F5 41 A B B N et w o rk P ar tn e r F E E D E R TE R M IN AL R E F5 4 1 A B B N e tw o r k P a rt n e r F E E D ER T E R M IN A L R E F5 4 1

A B B T ra n sm it O y A B B T ra n s m it O y A B B T ra n s m i t O y
N e t w or k P a r tn e r N e t w or k P a r tn e r N e tw o rk P a rt n e r

U a u x = 8 0 . . 2 6 5 V d c /a c Io n = 1 / 5 A ( I o ) 1 M RS x x xx x x U a u x = 8 0 . . 2 6 5 Vd c /a c Io n = 1 / 5 A ( I o ) 1 M RS xx xx x x U a u x = 8 0 . . .2 6 5 V d c / a c I o n = 1 / 5 A ( Io ) 1 M R S x x xx xx
fn =5 0 H z U n = 10 0 / 11 0 V (U ) 98 1 5 0 f n =5 0 H z U n = 10 0 / 1 1 0 V (U ) 98 15 0 fn = 50 H z U n = 1 0 0 /1 1 0 V ( U ) 9 8 1 50

In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V ( U o ) 9 50 9 I n = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V ( U o ) 9 50 9 In = 1/5 A ( I ) U o n = 1 0 0 / 1 1 0 V (U o ) 9 50 9

S800 I/O
ABB LCC ECS - 9

A B B N e t w or k P a r tn e r F E E D E R TE R M IN AL R E F5 41 A B B N et w o rk P ar tn e r F E E D E R TE R M IN AL R E F5 4 1 A B B N e tw o r k P a rt n e r F E E D ER T E R M IN A L R E F5 4 1

A B B T ra n sm it O y A B B T ra n s m it O y A B B T ra n s m i t O y
N e t w or k P a r tn e r N e t w or k P a r tn e r N e tw o rk P a rt n e r

U a u x = 8 0 . . 2 6 5 V d c /a c Io n = 1 / 5 A ( I o ) 1 M RS x x xx x x U a u x = 8 0 . . 2 6 5 Vd c /a c Io n = 1 / 5 A ( I o ) 1 M RS xx xx x x U a u x = 8 0 . . .2 6 5 V d c / a c I o n = 1 / 5 A ( Io ) 1 M R S x x xx xx
fn =5 0 H z U n = 10 0 / 11 0 V (U ) 98 1 5 0 f n =5 0 H z U n = 10 0 / 1 1 0 V (U ) 98 15 0 fn = 50 H z U n = 1 0 0 /1 1 0 V ( U ) 9 8 1 50

In = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V ( U o ) 9 50 9 I n = 1 /5 A ( I) U o n = 1 0 0 /1 1 0 V ( U o ) 9 50 9 In = 1/5 A ( I ) U o n = 1 0 0 / 1 1 0 V (U o ) 9 50 9

PSS1 CCR
© 2004
ABB LCC ECS - 10
© 2004

PMS Functionality
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 11
© 2004
 ?

With
Without
Load
Load
Shedding
Shedding
ABB LCC ECS - 12
© 2004
 Load Shedding: The types

 Fast Load Shedding on Loss of Power Resources

 Load Shedding on Frequency Drop
 Slow Load Shedding on Overload
 Slow Load Shedding for Peak Shaving
 Manual Load Shedding
ABB LCC ECS - 13
© 2004
 Load Shedding: Keywords

 Fast
 Exact
 Flexible
 Co-ordinated
 Deterministic
 Security and Reliability
 Accurate Event Logging
 Operator Guidance
 Independent Back-up System
ABB LCC ECS - 14
© 2004
 ABB’s Starting-point for Load Shedding

15MW 20MW 30MW

 Secure electrical power to
G1 G2 critical loads
 Minimal disturbance to
plant operation
 No spurious operation
M1 M2 M3 M4 M5 M6 M7

9MW 6MW 1MW 20MW 10MW 7MW 12MW

(5) (3) (3) (1) (2) (4) (5)
ABB LCC ECS - 15
© 2004
 Contingency Load Shedding
33 kV level G G G G G G

(back-up)

M M

6 kV levelG G G G
(back-
up)
M M M M M M M M

400 V level
G G G

M M M M M M M M M M M M M M M M M M M M
ABB LCC ECS - 16

M M M M
© 2004
 Technical Data Load Shedding

Substation 1 G G G G G G

11 kV

M M

G G G G
Substation N
6 kV 6 kV

M M M M M M M M

Initiation breakers: Load Shed breakers:

CB position 5 ms. Open Command 5 ms.
CB position 1 s.
Power Flow 1 s. Power Flow 1 s.
ABB LCC ECS - 17
© 2004
Display Load Shedding Overview
ABB LCC ECS - 19
© 2004
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 20
© 2004
 Display Generator Capability Diagram

Maximum Excitation
P (Rotor Heating)

Rotor Instability Line Turbine Maximum

MVA-circle
(Stator Heating)
Minimum Minimum
PF-Leading Excitation
Minimum
PF-lagging

Operating
Minimum
Q-Lead Q-Lag
ABB LCC ECS - 21
© 2004
 Active and Reactive Power Control

 Active Power Sharing:

 Efficient Power Generation
 Power Exchange optimization (Power Demand Control)
 Avoid component overloading
(generator, transformer, seacable)
 Spinning reserve optimization
 Standby optimization P

 Reactive Power Sharing:

 Achieve stable operation
 Power Factor optimization

Q-Lead Q-Lag
ABB LCC ECS - 22
© 2004
 Power Control Example Displays

1. Calculated Control Margins

2. Generator Capability Diagram
3. Grid Capability Diagram
4. Maximum Demand Monitoring
5. Tie-line Monitoring
6. Mark V Vibration
7. Mark V Gas Turbine Generator Overview
ABB LCC ECS - 23
© 2004
 Display Calculated Control Margins
ABB LCC ECS - 24
© 2004
ABB LCC ECS - 25
© 2004
ABB LCC ECS - 26
© 2004
 Overview of the control mode of the turbine/generator
Generator Capability Diagram Display
unit
Overview of the control mode of the turbine

Overview of the control mode of the generator

Overview of the measurements and the setpoints

Working point of the
turbine and the generato

Overview of the operation of the network

Setpoint to the turbine

and the generator

10 Dynamic keys for

operator control
ABB LCC ECS - 27
© 2004
 Generator Dialogue Faceplates
ABB LCC ECS - 28
© 2004
ABB LCC ECS - 29
© 2004
 Display Grid Capability Diagram
ABB LCC ECS - 30
© 2004
 Display Maximum Demand Monitoring
ABB LCC ECS - 31
© 2004
 Display Tie-line Billing Calculation
ABB LCC ECS - 32
© 2004
 Display Monitoring Tie-line
ABB LCC ECS - 33
© 2004
 Display Mark V Vibration
ABB LCC ECS - 34
© 2004
 Display Mark V Gas Turbine Generator
Overview
ABB LCC ECS - 35
© 2004
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 36
© 2004
 Mode Control

 for Generators
 for Turbines
 for Transformers
 for Switchboards
ABB LCC ECS - 37
© 2004
 Display Governor Mode Control
ABB LCC ECS - 38
© 2004
ABB LCC ECS - 39
© 2004
ABB LCC ECS - 40
© 2004
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 41
© 2004
 Supervision, Control and Data Acquisition

 Clearly Structured Presentation

 Controls - Select Before Execute
 Status Indications
 Consistency Analysis
 Time Tagged Events (1 ms resolution)
 Alarmhandling, Reports, Trends
 Supervision and Self Diagnostics
 Single Window concept
ABB LCC ECS - 42
© 2004
 Integration with Supervisory Systems

 Plant Information Systems - MIS

 Regional Dispatch Centres
 Power Generation Co-ordination Centres
 Energy Trading
 Utility Management Systems
 Process DCS
ABB LCC ECS - 43
© 2004
 Integration with Subordinated Systems

 Satellite Time Receiver (GPS)

 Alarm annunciators
 SF-6 Density Monitoring Units
 Motor Control Centres
 Battery Chargers
 Meteorological Stations
 Diesel Generators
 Generator- and turbine controller
 Protection and Control Units
ABB LCC ECS - 44
© 2004
 Integrated Protection & Control Units
 Protection A B B N e t w o r k P a r t n e r F E E D E R T E R M IN A L R EF541

 Measuring of U,I,E, CB SPRING READY

Measured
EventsValues

calculation of P & Q CB
IL1 TRUCK
NOC3Low:
Amps
IL2 Amps
TEMPERATURE
IL3 Amps
Io
NOC3Low:
Iob
E3OUT

E2
HIGH
800
99-07-06 18:34:23:230
803
801
0
99-07-06 14:25:52:720
0
U12 kV 20

 Monitoring & Control

SF
U236kVGASOpened
CB-HCU2: DENSITY 20
U31 kV99-07-06 14:02:48:430
20
U1 kV 11.5
U2 kV 11.5
U3 kV 11.5
Uo - Volts 0

 Interlockings LOADSHEDDED
A B B T r a n s m i t O y
N e t w o r k
Use C-button
Up and Down
P a r t n e r
to clear
to scroll
Events view

 Alarm annunciation
 Event Time Tagging
 Disturbance Recording
 Local storage of trip-events U a u x = 8 0 ...2 6 5 V d c /a c
fn = 5 0 H z

In = 1 /5 A ( I)
I o n = 1 / 5 A ( Io )
U n = 1 0 0 /1 1 0 V (U )

U o n = 1 0 0 /1 1 0 V ( U o )
1 M R S xxxxxx
9 8 15 0

9 50 9

 Serial communication to PMS

ABB LCC ECS - 45
© 2004
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 46
© 2004
 Re-Acceleration / Re-Starting

 Triggered by Load Shedding or Under-voltage

 Individual motors
 Priority per motor
 Max. allowed time delay per motor
 Network configuration check
 Network restoration
ABB LCC ECS - 47
© 2004
 Power Management Functionality

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 SCADA & Integration
 Re-Acceleration / Re-Starting
 Synchronisation
ABB LCC ECS - 48
© 2004
 Synchronisation

 Automatic Synchronisation after boiler trip

 Automatic Synchronisation initiated by operator
 Semi Automatic Synchronisation
 Manual Synchronisation
ABB LCC ECS - 49
© 2004
 Display Synchronisation (Jamnagar)
ABB LCC ECS - 50
© 2004
 Power Management Functionality: Summary

 Load Shedding
 Active and Reactive Power Control
 Mode Control
 Supervision, Control and Data Acquisition (SCADA)
 Re-Starting
 Synchronisation
 Circuit breaker Control
 Transformer Control
 Motor Control
 Generator Control
 Network Configuration Determination
ABB LCC ECS - 51
© 2004
 Tertiary Control
 State Estimator
 Power Flow Analysis
 Network Security Analysis
 Fault Calculation
 Fault Isolation
 Unit Commitment
 Optimal Power Flow
 Economic Dispatch
 Production Cost Monitoring
 Transformer Load Management
 Transient System Simulator
 Transformer Overload Management
ABB LCC ECS - 52
© 2004
ABB LCC ECS - 53
© 2004

PMS Benefits
 ABB Industrial IT PMS allows you to:
 Avoid black-outs (up to 500 kUSD / hour)
 Power control including voltage control, frequency control, sharing
power among generators and tie-line(s).
 High Speed Consistency Load Shedding (< 100 ms.)

 Reduce electricity costs A B B N e t w o r k P a r t n e r F E E D E R T E R M IN A L R EF541

 Peak-shaving
 Re-active Power Control & Sharing

 Minimize operational costs ?

A B B T r a n s m it O y
N e tw o r k P a r t n e r

 Decreased number of operators

 Event driven maintenance
 Transformer Overload Management
 Single Window concept U a u x = 8 0 . . .2 6 5 V d c / a c
fn = 5 0 H z

In = 1 / 5 A ( I )
Io n = 1 / 5 A ( Io )
U n = 1 0 0 /1 1 0 V (U )

U o n = 1 0 0 /1 1 0 V ( U o )
1M R S xxx xxx
9 8 15 0

9 50 9

 Reduce investment costs

 In case
Minimized The
of atotal
cabling shortage
andaccumulated
of electrical
engineering switched-off
power, secure
Optimizing
The
Power
HumanControl,
the
Machine
stability
Standby
a Interfaces
of the
Optimization,
operation
forswitching
all the
of
ABB LCC ECS - 54

the available
 Optimized shortcurrents
network power
design by
to critical
circuitbreaker
loads by or
n+1
Limit
electrical
Serial
the
offCriteria,
electrical
electrical
the interfaces
the sub-systems
noneSCADA,
generation-
numberimport
with
important etc.
during
protection
can
of generator
loadsare
and
bepeak
performed
integrated
distribution
&time
control
according
starts and
to by
in
No need
units
the for bigadynamic
Maintaining
the
avoid
system
reduce
are oversizing
Energy
spaghetti
network
and
peak aofPower
Management
a good
triggernot
based
ofwiring
for
loadby primary
plant
the
charges equipment
&operators
System
maintenance
tables cable
Factorducts
© 2004
 Why ABB IndustrialIT PMS?

 In-depth knowledge of the electrical process

 20 years experience in PMS implementations across the world
 Standard software, well documented, tested,
 Based on state-of-the-art Industrial IT System 800xA technology
 Advanced technical features, including:
 Fast Response Time for Load Shedding, Mode Control, Power
Control, Re-acceleration
 High Resolution and Accuracy of Sequence of Event recording
 Compliance to class 3 EMC immunity
 Single responsibility: One supplier for PMS integrated with:
protection, governor, excitation, tapchanger, Motor Control
Centre, Variable Speed Drive, etc.
ABB LCC ECS - 55
© 2004
ABB LCC ECS - 56
© 2004

References
 IndustrialIT PMS Application Areas
Offshore Platforms & FPSO

Refineries

LNG Complexes
ABB LCC ECS - 57

Large Industrial Complexes

© 2004
ABB LCC ECS - 58
© 2004

PMS Global References

 Named References
HAR refinery - Greece
Shell Pernis refinery - The Netherlands
Shell BLNG - Brunei
Shell PDO - Oman
Hoogovens, steel-industry - The Netherlands
ThaiOil, ThaiLube, RRC refineries - Thailand
La Roche, CHP - UK
Petrobras: REPAR, REDUC, RLAM refineries - Brazil
Reliance: Hazira, Jamnagar & Haldia refineries - India
AFPC, Omar refinery - Syria
MLNG Satu, Dua & Tiga - Malaysia
ABB LCC ECS - 59

StatOil Gullfaks & BP Amoco Valhall - Norway

© 2004
 References Overview (1)
COUNTRY Primary Application programs Hardware: Year of
CUSTOMER Equipment: (Power Management): delivery:
Project:
GREECE 6x 150 kV Monitoring and control, power control, 7x MP 240 1986
HAR 30x 6 kV voltage regulation, event recording, alarm 15x MP 100
Athens Refinery 3x GEN handling and recording reports, load 1x MV 850
shedding (60 priorities, 1200 loads), 1x MV 310
power sharing. 3000 I/O
NETHERLANDS 150 kV Peak shaving, event recording, alarm 1x MP 240 1986
PGEM handling and recording, reports. 350 I/O
NETHERLANDS 10x 66kV Control, monitoring, power factor control, 1x MP240/1 1987
SHELL 48x 25kV voltage control, tie-line control, event 6x MP 40 (upgrade
Pernis 10kV recording, alarm handling, reports, SPACOM units 1995)
6kV protection, transient recording &
3kV evaluation, serial SPA-bus
6x GEN communication
NETHERLANDS 150 kV Peak shaving by means of voltage and 3x MP 260 1987
REMU 50 kV boiler (132MW) control, event recording, 20x MP 100
Province Utrecht 10 kV alarm handling and recording, reports. 1x MV 850
NETHERLANDS 150 kV Peak shaving, event recording, alarm 1x MP 240 1988
Hoogovens handling and recording, reports. 300 I/O
ABB LCC ECS - 60

IJmuiden
© 2004
 Hellenic Aspropyrgos Refinery (HAR)
Refinery in Athens - Load Shedding and Power Sharing System
Alarm Manual Thumbwheels
Panel Panel & Indications

Operator Station

MC-LSS-1 MC-LSS-2 PSS-O DCC LSS-F/LSS-M PC-LSS/PSS-A , B & C

S7300-1/2 S7100 S7400 S7610 S7600 S7620 S7520 S7530 S7540 S7500 S7200 S7550
ABB LCC ECS - 61
© 2004
 References Overview (2): Thailand
Primary Application programs Hardware: Year of
Thai Oil: Equipment: (Energy Management): delivery:
Sriracha refinery 115 kV Monitoring and control, power control, power factor control, 8x MP 240/1 1990
33 kV power sharing, power demand control, transformer control, 4x AS 520-OS (upgrade
11 kV generator control, metering, event recording, alarm handling 1x AS 515-ES MMI 1995)
3.3 kV and recording, reports, fast and back-up load shedding, serial 1x AS 515-IMS
0.4 kV links to MMC and Honeywell TDC 3000. > 10.000 I/O
15x GEN
CCR-2 33 kV Extension of Sriracha refinery for the CCR-2 process. 2x MP 240/1 1992
11 kV 1x MV 830/1
3.3 kV 1200 I/O
0.4 kV
SS100/200 115 kV Extension of Sriracha refinery for 2 new substations for PEA 2x MP 240/1 1994
11 kV connection. 600 I/O
HCU-2 33 kV Extension of Sriracha for the Hydro Cracker Unit 2 process. 2x AC 450 1995
11 kV 1000 I/O
3.3 kV
0.4 kV
CO-GEN 33 kV Extension of Sriracha for the Co-Generation process including 2x AC 450 1996
11 kV two gasturbines with serial communication to MARK-V 1000 I/O
0.4 kV controllers.
2x GEN
Lube Base Oil 33 kV Monitoring and control, power control, power factor control, 3x MP 240/1 1996
11 kV transformer control, generator control, metering, event 1x AS 520-OS
0.4 kV recording, alarm handling and recording, reports, power 2000 I/O
1x GEN sharing, fast and back-up load shedding.
SPP, HDS 33 kV Extension of Sriracha for Small Power Plant and Hydro De 4x AC 450 1997
ABB LCC ECS - 62

11 kV Sulphurization process including two gasturbines with serial 1600 I/O

0.4 kV communication to MARK-V controllers.
2x GEN
© 2004
 Thai Oil Company Ltd.
Refinery in Thailand - Load Shedding and Power Sharing
Operator
MCB
Console IMS OS OS OS

MCB SS28 SS14 SS23 SS71 SS12 SS73 SS18 SS75 EWS

LMCB SS29 SS100 SS200 115kV CR

Delivered by Thai Remote

Lube Base Co Ltd I/O panels
ABB LCC ECS - 63
© 2004
 References Overview (3): Brazil
Application programs Hardware: Year of
BRAZIL, (Energy Management): delivery:
PETROBRAS:
REPAR Refinery Monitoring and control, active and 12x MP 240/1 1995
reactive power control, 2x AS 520-OS
generator/transformer control, power 1x AS 515-IMS
sharing, fast load shedding, re-
acceleration, event & alarm handling, G2
expert system for operator guidance.
RLAM Refinery Monitoring and control, active and 4x AC 450 1996
reactive power control, 11x AC 410
generator/transformer control, power 2x AS 520-OS
sharing, fast load shedding, thermal load
shedding, re-acceleration, event & alarm
handling.
REDUC Refinery Monitoring and control, active- and 24x AC 400 1997
reactive-power control, 2x AS 520-OS
generator/transformer control, power
sharing, fast load shedding, thermal load
shedding, re-acceleration, event & alarm
ABB LCC ECS - 64

handling.
© 2004
 References Overview (4): India
Primary Application programs Hardware: Year of
INDIA: Equipment: (Energy Management): delivery:
RELIANCE Monitoring and control, fast load 2x AS 515-OS 1996
Hazira Refinery shedding, power demand control, event 20x MP 200/1
& alarm handling.
RELIANCE 220 kV Monitoring and control, fast & back-up 4x AS 520-OS 1998
Jamnagar Refinery 33 kV load shedding, restoration, active- & 1x AS520-IMS
6.6 kV reactive power control, 29x AC 450
0.4 kV generator/transformer control, power 5x AC410
12x GEN sharing, auto-synchronisation, IEC 870- 5000 I/O
5-103 serial communication & SPABUS
with protection relays, MODBUS
communication with intelligent meters,
DCS & 415 V PCC, event & alarm
handling, time synchronisation.
LARSEN & TOUBRO 132 kV Monitoring and control, active- & 2x AS 520-OS 1999
HPL 33 kV reactive power control, 2x AC 450
Haldia Refinery 6.6 kV Generator/Transformer control, power 5000 I/O
0.4 kV sharing, auto-synchronisation, IEC 870-
5x GEN 5-103 serial communication & SPABUS
with protection relays, MODBUS
communication with intelligent meters,
ABB LCC ECS - 65

DCS & 415 V PCC, event & alarm

handling.
© 2004
 Offshore References with IndustrialIT

SL no. Country Com pany Nam e Year Product Fam ily I/O Product I/O Qty Control Con Qty HSI Product HSI Qty Engineering Eng Qty
Product Tools
Canada Encana 2002 Industrial IT S800 1000 AC800M 4 Operate IT 10 Control Builder 1
Process Portal (A) M
1
Canada EnCana 2003 Industrial IT AC800M 19 Operate IT 8
Process Portal (A)
3
India Oil & Natural Gas 2002 Industrial IT S800 500 AC800M Operate IT 1
Commission Process Portal (A)
5
Malaysia Esso Production 2002 Industrial IT S800 500 AC800M 2 Operate IT 3 Control Builder 1
Malysia Inc, (EPMI) Process Portal (A)
6
Malaysia ExxonMobile 2003 Industrial IT 500 AC800M 2 Operate IT 3
Process Portal (A)
8
Norw ay Norsk Hydro 2003 Industrial IT S800 400 AC800M 1 Operate IT 3
Process Portal (A)
10
Norw ay Phillips Petroleum 2004 Industrial IT 1500 AC800M 10 Operate IT 3
Process Portal (A)
11
Norw ay Statoil 2003 Industrial IT S800 900 AC800M 7 Operate IT 7
Process Panel 235
12

 References Offshore (several including electrical control): 34

ABB LCC ECS - 66

 References IndustrialIT: 400

© 2004
 Completion of BP Valhall Project - Norway
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© 2004
 Statoil - Norway
 Client: Statoil, Norway
 Site: Gullfaks A offshore platform
 Application: New control system for
emergency and air compressors
 From BA ATCE
 Seven ControlIT AC 800M for 900 I/O channels
 Seven OperateIT Process Panels type PP 235
(Process Portal will probably be ordered later)
 Delivery: In operation December 03
 Competition: None. ABB pre-study
 Why ABB: ABB offered an economical
solution, space saving I/O (S 800)
 For information:
 Eivind Lussand
 www.statoil.com
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 PMS – System Configuration: Gulftaks A&C
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 Pemex - Mexico
 Client: Pemex - Petroleos Mexicanos Rafinacion
 Site: Dos Bocas, Tabasco, Mexico
 Application: safety system in refinery
 From BA ATCE
 Two OperateIT Process Portal and
two Process Panel
 Four AC 450 controllers
 Two SafeGuard
 Delivery: in operation July 2003
 Competitor: ICS Triplex
 For information:
 Fernando Reyes
 www.pemex.com
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© 2004
 EnCana - UK
 Client: EnCana
 One of the world's leading independent oil and gas companies
 Based in Canada
 Site: Buzzard oil and gas platform, North Sea, 57
km east Peterhead, North Scotland
 Application: Total control and safety system of
new platform
 Main contractor is CBI/John Brown
 Automation from ABB:
 10 Operate IT redundant Process Portal and 8 Control IT AC
800M controllers, 8 Safeguard 400 safety controllers, training
system.
Option: instrumentation from ABB
 Start of installation mid of 2004
 Competition: Honeywell and Silvertech
 For information:
 Brian Keeler
ABB LCC ECS - 78

 About Buzzard
 www.encana.com
© 2004
 ABB delivers Industrial IT solution to the Statoil Hammerfest, Norway LNG
Plant
ABB will deliver a electrical solution, based on its leading
edge Industrial IT technology, for the Hammerfest LNG
Plant for Statoil located at Melkeoya island close to
Hammerfest. The contract US$ 18 million contract
includes the design, studies, manufacturing, engineering,
configuration, and supply of the electrical equipment.
The order comprises a control system (Power

 
distribution system and Power management system)
based on ABBs Industrial IT, 132 kV-Gas insulated
switchgears, and Medium- and Low voltage
switchgears for the receiving terminal. The order also
includes seamless integration of Process Control
Systems [OperateIT Process Portal] through ABB´s
Profibus interface and training. The project has been
                                                                                            
started and will be finalized in November 2005.
ABB’s solution allows Statoil to control different parts
of the system from one location. "Competitiveness is a
matter of keeping your price at the most competitive
level, but also demonstrating the capacity, skill-set,
competence and solutions to provide us with a
professional delivery," said Ole Hausken, senior
advisor for Statoil’s Hammerfest LNG plant. "We feel
comfortable with ABB’s ability to meet our standards
ABB LCC ECS - 79

for a professional execution of the job at the LNG plant,

Hammerfest."
© 2004
 Maersk Olie og Gas - Denmark
 Client: Maersk Olie og Gas AS, part of A.P. Moller Group
 Site: DAN-FG platform
 New production platform built in Singapore for the DAN-F field,
the North Sea
 Application: Control system
 ABB has supplied all automation to all platforms in the DAN-F field
 From BA ATCE
 Two OperateIT Process Portal
 Four AC 800M for some 3500 S 800 I/O channels
 Two Safeguard systems
 Also upgrading the the whole ESD system for the DAN-F field
 For information:
 Henning Jorgensen
 www.maersk.com
ABB LCC ECS - 80
© 2004
 ABB supplies IndustrialIT solutions for DONG platforms in the North Sea
Automatic monitoring systems for
unmanned production platforms
Odense, Denmark, February 6, 2003 --
ABB, the leading power and automation
technology group, has been chosen by
Danish Oil and Natural Gas (DONG) A/S to
install a number of automatic monitoring
systems for the enlargement of the Siri field
in the North Sea. DONG, Denmark’s new
offshore player, is responsible for the
supply, distribution and storage of natural
gas and oil within Denmark.
The contract comprises an order from
Semco Maritime for a safety and automation
system (SAS) for DONG’s two new
unmanned platforms for oil and gas
production at the Nini and Cecilie fields, as
well as a direct order from DONG for the
existing Siri production field.
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Supply
ABB will supply three basic systems: one system for
normal process control and logging of data; an
Emergency Shut Down system primarily protecting the
process equipment; and a fire and gas system.
An OperateIT operator station will control and monitor
the Nini and Cecilie platforms. With ABB’s Industrial IT
technology, all information is available in real-time to
operators with just one mouse click.
Explosion Proof Enclosure
DONG has chosen Advant Controller 410 as the basis
for all three basic systems.
Installations in the North Sea make heavy demands on
the enclosure of the equipment. ABB’s Control IT I/O
modules can be placed directly in hazardous areas,
reducing cabling and heavy enclosures and saving
DONG a significant amount of money.
 Maersk Olie og Gas - Denmark
 Client: Maersk Olie og Gas A/S, Denmark, part of A.P. Möller Group
 Site: Dan FG oil and gas platform, part of the Dan F complex
 Scope of supply: Automation system for oil and gas platform
 From BA ATCE:
 Industrial IT system for DCS/SCADA
 Two OperateIT Process Portal HMIs with dual screens
 Four ControlIT AC 800M controllers
 Emergency Shutdown System
 Two SafeGuard 415
 One SafeGuard 415 for existing Dan platform
 13 upgrades of older Safeguard 3000 to
Safeguard 415
 Fire and Gas Detection System
 Two Safeguard 415
 Commissioning: Q2 2004
ABB LCC ECS - 82

 Competition: Siemens
 For more information:
© 2004

 Henning Jorgensen or http://www.maersk.com

 ONGC India chooses ABB IndustrialIT for offshore Fire and Gas System

Mumbai, India, July 25, 2002 ABB, the power and

automation technology group, will upgrade and install
an Industrial IT SafeGuard Fire and Gas Safety System
for Oil & Natural Gas Corporation Limited (ONGC) at the
Oil & Gas Natural Gas Corporation Limited
WIN-Northern Offshore fields of Mumbai High in the
(www.ongcindia.com) is a flagship public
Arabian Sea. ONGC is the largest oil producer in India.
sector enterprise and India’s highest profit
This order follows a similar, successful Fire and Gas making corporation. Since its inception
Safety System Revamp by ABB for the BHN Platform of ONGC has produced more than 600 million
ONGC. metric tons of crude oil and supplied more
"The BHN Platform revamping job was the first of
than 200 billion cubic meters of gas, thus
this nature and magnitude executed by an Indian fuelling India’s economy.
Company," said Vijay Kumar, Deputy General
Manager (E&T) at ONGC. "We appreciate the effort
put forward by the ABB team to complete this
project."
ABB’s delivery for the WIN Project includes Fire,
Gas, Smoke and Heat detectors along with
Industrial IT for Safety - a TUV AK-6 (SIL-3)
Certified Dual Modular Redundant SafeGuard PLC
based Fire and Gas System with OperateIT
operator stations. ABB’s scope of supply also
includes the surveying of the existing facilities at
the platform along with the design engineering of
the entire Fire and Gas System.
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Power Management System for Hammerfest LNG Plant
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 PMS Configuration – Sakhalin LNG
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 PMS Configuration – Sakhalin LNG
ABB LCC ECS - 87
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