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SECTION 4

Advanced Nonlinear Materials

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-1
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-2
Overview
● Large Strain Elastic-Plastic Material – MATEP
● Nonlinear Elastic Material – MATS1/3/8/ORT
● Advanced Hyperelastic Material – MATHE
● Composite Failure – MATF
● Gasket Material – MATG
● Crack Materials – MCOHE & VCCT
● Creep Material – MATVP
● Shape Memory Alloy – MATSMA
● Table Input for nonlinear materials
● Guidelines and Limitations

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-3
Important Information
● The Advanced Nonlinear Materials presented in this chapter can only
be invoked when the user combines them with an appropriate nonlinear
property extension from chapter 5, for example PSHLN1 for shells

● otherwise the material is not being used, and the standard material is being
used without any information that this happens

● In addition, the use of NLMOPTS Bulk Data Card (see slide S4-8) is
required when the defaults are not appropriate, for example
LRGSTRN=1 for large strain plasticity

NAS400, Section 4, August 2011


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Large Strain Elastic-Plastic Material

NAS400, Section 4, April 2011


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Uniaxial Test

● Point 1
● elastic, no plasticity at all
● loading = unloading

● Point 2 y
● initial yield stress y
has grown due to hardening
● after unloading
plastic deformation remains

● Point 3
● yield stress has further grown and after
unloading plastic deformation remains
which is larger than before

NAS400, Section 4, August 2011


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Typical Stress-Strain Curves

elastic – perfectly plastic piecewise linear

bilinear perfectly or rigid plastic

NAS400, Section 4, August 2011


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Large Strain Options
● NLMOPTS Bulk Data Card

NAS400, Section 4, August 2011


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Rules for elastic-plastic Behavior
● A Yield Criterion to determine the yield point
● von Mises
● Hill metals
● Barlat
● Mohr-Coulomb soil, powder, rock, ice, concrete

● A Flow Rule for plastic deformation

● A Hardening Rule for the change of yield stress


● isotropic
● kinematic
● combined
● Chaboche

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-9
von Mises Yield Stress ( 1928 )
● For isotropic yield

In the deviatoric p plane


the yield function
is a circle

In the 2D principal stress plane


the yield function is an ellipse

MATEP MID Y0 vMISES

NAS400, Section 4, August 2011


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Hill’s Yield Function ( 1948 )
● For anisotropic yielding

with the ratios of actual to isotropic yield:

NAS400, Section 4, August 2011


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Hill’s Yield Function (cont.)
● The ratios result from the initial normal and shear yield stresses in three
directions (see figure)

(1)
,

where
Ya = average yield stress in all directions
( to be input as initial yield stress ) 3

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-12
Hill’s Yield Function (cont.)
● In practical application, however, the initial yield stresses cannot be
measured in all directions
● Instead strain ratios are measured using uniaxial tension tests for the rolling
and transverse directions  of a sheet metal

Rolling
Direction
Thickness
th Direction 0

w = width
90
t = thickness Transverse
Direction

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-13
Hill’s Yield Function (cont.)
● With the yield stresses and strain ratios for =0, 45 and 90° the Rij
parameters follow from (1) and:

Ya=(Y0+2Y45+Y90)/4

45°

transverse shear is isotropic

MATEP MID Y0 HILL

ANISO R11 R22 R33 R12 R23 R31

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-14
Barlat’s Yield Function ( 1991 )
● Planar anisotropic yield, suitable for aluminum alloy sheets. The yield
function reads:

Si are the principal values of the following tensor:

with the Cauchy stress tensor 

x,y,z refer to the rolling,


transverse and thickness
direction of the sheet

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-15
Barlat’s Yield Function (cont.)
● The Ci represent anisotropic properties and m is an exponent
● m=1: Tresca yield function
● m=2 or 4: v.Mises yield function
● recommended m values are 6 for steel and 8 for aluminum
● C1, C2, C3 and C6 have to be defined (C4=C5=1 due to assumed isotropic
properties for transverse shear). Their calculation is described in:
Yoon, J.W., Barlat, F., Chung, K., Pourboghrat, F. and Yang, D.Y., “Earing prediction
based on asymmetric nonquadratic yield function”, Int. J. Plasticity, 16, 1075-1104 (2000).

MATEP MID Y0 BARLAT

ANISO M C1 C2 C3 C6

NAS400, Section 4, August 2011


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Mohr-Coulomb Yield Function
● The yield stress is pressure dependent
● version of Drucker-Prager is implemented
● the function can be linear or quadratic

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-17
Mohr-Coulomb (cont.)
● Input v.Mises,  and  which are related to the cohesion c and angle of
friction  via

linear case:

MATEP MID Y0 LINMOHR

PRESS LIN ALPHA

quadratic case:

MATEP MID Y0 PBLMOHR

PRESS PBL ALPHA BETA

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-18
Flow Rule
● An associative Flow Rule is being used
● the flow potential equals the yield surface
● when the material yields the plastic strain is perpendicular to the yield
surface

flow potential
direction of plastic flow

sort of scale factor


(determines the
amount of plastic strain)
F

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-19
Flow Rule (cont.)
● When an iteration occurs the stresses can violate the yield function

● A computational procedure has to be applied


to bring the stresses back to the yield
surface. Two methods are implemented in
SOL 400:

● Additive Plasticity with mean normal return

NLMOPTS LRGSTRN 1

● Multiplicative Plasticity with radial return

NLMOPTS LRGSTRN 2

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-20
Isotropic Hardening
● Point 1
material starts yielding
● Point 2 – 3
hardening and elastic unloading
● Points 3 – 2 – 4
elastic loading followed by new hardening, yield 1D
stress becomes 4
● Point 5
load direction reversed
material behaves linear elastic until -4 is reached
● Point 6
for further negative loading the yield stress
increases center of yield

3D

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-21
Isotropic Hardening (cont.)
● Similar to the Young’s Modulus E for elastic deformation, for plastic
deformation the Hardening Modulus exists

● The strain is split into an


elastic and a plastic part
T p
d = de + d
● The Hardening Modulus H is
related to the plastic part by

equivalent plastic strain

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-22
Kinematic Hardening
● The center of yield moves in the stress space, but the surface remains
the same
● this type of hardening is better suited when cyclic loading occurs

center of yield

center of yield

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-23
Combined Hardening
● This is a combination of isotropic and kinematic hardening which is also
suited for cyclic load

● After the initial yield the material


starts hardening predominantly
isotropic
● However isotropic hardening
decays as a function of the
equivalent plastic strain
● After large plastic straining the
hardening rule becomes purely
kinematic
● Applies to the yield functions of Hill
and Barlat

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-24
Hardening Input


MATEP MID WKHARD

● ISOTROP, for isotropic hardening (Default)


● KINEM, for kinematic hardening
● COMBINE, for combination of kinematic and isotropic hardening

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-25
Hardening – Example
● Isotropic Hardening
BEGIN BULK
PARAM, LGDISP, 1
stress vs. plastic strain
NLMOPTS,LRGS, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT1 1 70500. .342 1.
MATEP 1 TABLE 1 ISOTROP
TABLES1 1 2
+ 0. 194. .02 230.043 .04 268.496 .06 293.904
+ .08 313.378 .1 329.365 .2 384.423 .3 420.802
+ .4 448.681 .5 471.573 .6 491.14 .7 508.317
+ .8 523.682 .9 537.619 1. 550.399 1.1 562.224
+ 1.2 573.239 1.3 583.564 1.4 593.287 ENDT

Remark 10. For SOL 400, TYPE denotes the type of stress-strain curve; 1 - stress vs. total strain and
2 – stress vs. plastic strain. For MATS1 Bulk Data entry, only TYPE = 1 can be used. A user fatal error
will be issued if TYPE = 2 is used. For MATEP Bulk Data entry both TYPE = 1 and 2 can be used.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-26
NECKING
• At high strains, a metal may
experience highly localized
extension and thinning, usually
called necking.
• The nominal stress of a metal as it
is necking is much lower than its
ultimate strength.
• This behavior is due to the following
factors:
– The geometry of the specimen. Double Symmetry: Quarter Model
– The nature of the test itself (i.e.
tension or compression).
– The stress and strain measure used
(i.e. nominal stress and strain).
• This behavior is best represented by
Isotropic Hardening.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-27
ENGINEERING STRESS AND STRAIN

Engineering Stress and Strain are


computed using the un-deformed shape
dimensions as reference values.

L 0
Engineering (nominal) Stress:
l
F
 nom 
A0 , where
nom is the engineering stress.
F is the force. Engineering (nominal) Strain:
A0 is the un-deformed or initial area.
nom = (l – l0)/l0
l0= Initial (un-deformed) length
Typically, laboratory measurements are
expressed in Engineering Stresses and l = length at the time the strain is measured
Strains.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-28
TRUE STRESS AND TRUE (LOG) STRAIN

● True Stress and True Strain are SOL400 uses true stress and true
strain to account for changes in
defined as follows: area during finite deformations,
which results in a more accurate
True Strain: mathematical model.

where l0 is the initial length and l is the


“instantaneous length”

True Stress: L 0

where A is the “instantaneous area.” l


Plastic stress-strain curves can be entered as True Stress and Plastic Strain or True
Stress and Total Strain values in the Patran Field form. Patran will export the
appropriate TABLES1 with the correct ‘Type’ field identified.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-29
PLASTIC STRESS AND STRAIN DATA

Plastic Strain Data


0.00000E+000 2.00000E+002
Typical engineering data for stress-strain curves 1.00000E-003 2.20000E+002
are defined as total nominal strain. 3.00000E-003 2.40000E+002
7.00000E-003 2.50000E+002
 true   nom (1   nom )
 true  ln(1   nom )
Plastic Strain vs. Equivalent Stress

300

250

Equivalent Stress
200

150

The first point of a plastic strain definition 100

represents the yield point, corresponding 50

to a plastic strain value of zero. 0


0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Plastic Strain

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-30
PLASTIC STRESS AND STRAIN DATA (Cont.)

 true   nom (1   nom )


Strain(True) Stress(True)
 true  ln(1   nom )
0 2842

0.002 4897

0.005 6095

0.015 8045

0.045 10682

0.125 13934

0.35 18225

0.5 18400

2 18500

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-31
PLASTIC STRAIN
• Plasticity is defined as the POST-YIELD, or plastic, portion of the
stress strain curve.
• The first point of a plastic strain definition represents the yield point,
corresponding to a PLASTIC STRAIN of zero.
• Typical engineering data for stress-strain curves are defined as
TOTAL strain.
• εtotal = εelastic + εplastic
– To convert from total strain to plastic strain, subtract the elastic
component:
• εplastic = εtotal - σtrue/E
• Notice the use of ‘true’, because unloading occurs from the {σtrue,εtotal}
curve.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-32
CONVERTING ENGINEERING MATERIAL DATA
• Example of converting material test data between formats.

Nominal Nominal True Stress Total True Plastic


Stress Strain Strain Strain
nom nom nom(1+nom) ln(1+nom) tot true/E
200E6 0.00095 200.2E6 0.00095 0.0000
240E6 0.0250 246.0E6 0.0247 0.0235 Extrapolated

280E6 0.0500 294.0E6 0.0488 0.0474


340E6 0.1000 374.0E6 0.0953 0.0935
380E6 0.1500 437.0E6 0.1398 0.1377
400E6 0.2000 480.0E6 0.1823 0.1800

• Linear interpolation is used between data points.


• The material’s response is extrapolated outside the specified range.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-33
Thermo Plasticity
● The stress-strain curve depends on temperature
● The change of stresses reads

 T1

with
T2

change of yield stress


change of elastic moduli

kl coefficients of thermal


expansion

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-34
Thermo Plasticity – Input Example
BEGIN BULK
PARAM, LGDISP, 1
NLMOPTS,LRGS, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT1 1 2.0+5 0.3 1.2E-6
MATT1 1 7
TABLEM1 7
+ 20.0 2.0+5 1000. 1.65+5 1500. 1.5+5 ENDT
temperature dependent
Young’s modulus
MATEP 1 TABLE ISOTROP
MATTEP 1 1

TABLEST 1
+ 20.0 20 1000. 1000 1500. 1500 ENDT

TABLES1 20 2
+ 0. 350. 0.01 360. 0.1 450. 1. 500.
+ 2.0 500. ENDT
TABLES1 1000 2
+ 0. 330. 0.01 340. 0.1 430. 1. 480.
+ 2.0 480. ENDT
TABLES1 1500 2
+ 0. 300. 0.01 310. 0.1 400. 1. 450.
+ 2.0 450. ENDT

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-35
Strain Rate Dependent Plasticity
● The yield stress depends on the strain rate
● The change of stresses reads

 

with

p

change of yield stress due to


equivalent plastic strain rate

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-36
Strain Rate Dependency – Example

BEGIN BULK
PARAM, LGDISP, 1
NLMOPTS,LRGS, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT1 1 2.0+5 0.3
$
MATEP 1 TABLE 1 ISOTROP
+ REFFECT TABLE 2
$
TABLES1 1 2 stress-strain
+ 0. 350. 0.01 360. 0.1 450. 1. 500.
+ 2.0 500. ENDT curve
$
TABLES1 2 yield stress vs.
+ 0. 350. 0.1 400. 1.0 500. 2.0 500. plastic strain rate
+ ENDT
curve

Need to match initial yield stress

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-37
Cyclic Plasticity (Chaboche)
● The stress-strain curve mutates due to cyclic loading
● several effects can be observed

hardening

multiple loading ratcheting

softening

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-38
Cyclic Plasticity (cont.)
● Time independent

● Time dependent center of yield stress hardening

model
tic
s co -plas
for plastic strain range memorization:Qo, Qm,  vi
MATEP MID Form Y0 TID Chaboche H

Chaboche R0 Rooor Qo b C   n

Qm  

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-39
Cyclic Plasticity (cont.)
● Material Constants
● b, Roo, C, , Qo, Qm, 

● Temperature Dependency (combine with MATTEP)

MATEP MID Form Y0 TID Chaboche H

Chaboche R0 Rooor Qo b C   n

Qm  

+
MATTEP MID Form T(Y0) T(FID) Chaboche T(H)

Chaboche T(R0) T(Roo/Qo) T(b) T(C) T T T(n)

T(Qm) T T

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-40
Initial Plastic Strain
● Plastic strains at the beginning of an analysis

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-41
Initial Stress
● Stresses at the beginning of an analysis

NAS400, Section 4, August 2011


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Nonlinear Elastic Material

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-43
Basics of NLELAST Material
Example of Gray Case Iron
● Applications
● Plastics
● Metals

● Loading & Unloading

● Different to elastic-plastic material


the loading & unloading curves
remain the same
● However, tension and compression
curves may be different
● Should be used for small strains only
( < 10%)

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-44
Applicability of NLELAST
● isotropic material – all advanced nonlinear elements
MATS1 MID TID NLELAST

● orthotropic – adv. axisymmetric solid


MATS3 MID TEX TETH TEZ TNUXTH TNUTHZ TNUZX TRHO

TGZX TAX TATH TAZ

● orthotropic – adv. plane strain, stress, 3D solid


MATSORT MID TE1 TE2 TE3 TNU12 TNU23 TNU31 TRHO

TG12 TG23 TG31 TA1 TA2 TA3

● orthotropic – adv. shell


MATS8 MID TE1 TE2 TNU12 TG12 TG1Z TG2Z TRHO

TA1 TA2

T stands for TABLES1,


TABLEST or TABL3Di
(shown later)

4-95

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-45
NLELAST Input Examples

● Typical input of a nonlinear stress-strain curve

BEGIN BULK
PARAM, LGDISP, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......
0
MAT1 1 35000. 0.3
MATS1 1 10 NLELAST
TABLES1 10
+ -0.02 -400. -0.015 -375. -0.01 -300. -0.005 -175.
+ 0.0 0.0 0.02 200. ENDT

strain – stress – data

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-48
NLELAST Input Examples (cont.)
● Temperature dependent stress-strain curve

BEGIN BULK temperature


PARAM, LGDISP, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT1 1 35000. 0.3
MATS1 1 1 NLELAST
TABLEST 1
+ 20.0 20 100. 100 200. 200 300. 300
+ ENDT
TABLES1 20
+ -0.02 -400. -0.015 -375. -0.01 -300. -0.005 -175.
+ 0.0 0.0 0.02 200. ENDT
TABLES1 100
+ -0.02 -300. -0.015 -281.25 -0.01 -225. -0.005 -131.25
+ 0.0 0.0 0.02 150. ENDT
TABLES1 200
+ -0.02 -200. -0.015 -187.5 -0.01 -150. -0.005 -87.5
+ 0.0 0.0 0.02 100. ENDT
TABLES1 300
+ -0.02 -100. -0.015 -93.75 -0.01 -75. -0.005 -43.75
+ 0.0 0.0 0.02 50. ENDT

strain – stress – data

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-49
MATORT Input Examples
● Material Properties can depend on strain

BEGIN BULK
PARAM, LGDISP, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MATORT 1 35000. 35000. 3500. 0.3 0.3 0.3
+ 13461.5 13461.5 1346.15
MATSORT 1 1 1 2
+ 3 3 4 indicates strain
TABL3D0 1 69
+ -0.02 5000. -0.015 15000. -0.01 25000. -0.005 35000.
+ 0.0 22500. 0.02 10000. 1.0 10000. ENDT
TABL3D0 2 69
+ -0.02 500. -0.015 1500. -0.01 2500. -0.005 3500.
+ 0.0 2250. 0.02 1000. 1.0 1000. ENDT
TABL3D0 3 69
+ -0.02 1923.1 -0.015 5769.2 -0.01 9615.4 -0.005 13461.5
+ 0.0 8653.9 0.02 3846.2 1.0 3846.2 ENDT
TABL3D0 4 69
+ -0.02 192.31 -0.015 576.92 -0.01 961.54 -0.005 1346.15
+ 0.0 865.39 0.02 384.62 1.0 384.62 ENDT

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-50
MATORT Input Examples (cont.)
● Material Properties depend on temperature

BEGIN BULK
PARAM, LGDISP, 1
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MATORT 1 35000. 35000. 3500. 0.3 0.3 0.3
+ 13461.5 13461.5 1346.15
MATTORT 1 1 1 2
+ 3 3 4 temperature

TABLEM1 1
+ 20.0 35000. 100. 26250. 200. 17500. 300. 8750.
+ ENDT
TABLEM1 2
+ 20.0 3500. 100. 2625. 200. 1750. 300. 875.
+ ENDT
TABLEM1 3
+ 20.0 13461.5 100. 10096.1 200. 6730.75 300. 3365.4
+ ENDT
TABLEM1 4
+ 20.0 1346.15 100. 1009.61 200. 673.075 300. 336.54
+ ENDT

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-51
Advanced Hyperelastic Material

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-52
Basics of Hyperelastic Material
● Applications
● Rubber & elastomers:
● O-rings, bushings, gaskets, seals, boots, tires
● Plastic
● Glass
● Solid propellant Cauchy stress

● Material Behavior 
● large strain nonlinear elastic
● incompressible or nearly
incompressible
● loading = unloading
 

stretch

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-53
Volumetric Locking

● Due to incompressibility (=0.5 or very close to) standard formulation


would lead to volumetric locking or even instability

Singular !

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-54
Strain Energy Function
● Therefore for nearly-incompressible materials strain energy functions
are used, like
strain energy polynomial
bulk modulus
coefficients

W = Wdeviatoric + Wvolumetric = +

deviatoric stress J = 123 (Jacobian)


invariants
i(principal
stretches)
● Stresses are calculated from
Cauchy
Left Cauchy Green
2nd Piola
Kirchhoff Green Lagrange

Total Lagrangian Formulation Updated Lagrangian Formulation

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-55
Material Models

● Mooney-Rivlin Model

● Ogden Model

● Arruda-Boyce 1)

● Gent 1)

1)
Arruda-Boyce and Gent yield better
results when only a tension test is
available

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-56
Mooney-Rivlin Model
● Generalized Mooney-Rivlin, as used in SOL 400

● When a subset of coefficients is being used:

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-57
Mooney-Rivlin Model (cont.)
● Instead of the coefficients, test data can be input

● Up to 4 tests for deviatoric part and one for volumetric part are possible
● TAB1, simple tension
● TAB2, equal biaxial
● TAB3, simple shear Input via TABLES1
● TAB4, pure shear
● TABD, volumetric

Attention:
not available for MATHE yet,
use MATHP instead
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-58
Mooney-Rivlin Model (cont.)
● Mooney-Rivlin – Input Example

BEGIN BULK
PARAM, LGDISP, 1
NLMOPTS,LRGS, 2
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MATHE 1 MOONEY 1.-6
+ 0.5 0.125

K=blank for fully incompressible

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-59
Ogden Model
● Strain Energy Function

with

(i are the deviatoric stretches)

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-60
Arruda-Boyce and Gent Models
● Strain Energy Function (Arruda-Boyce)

n, chain density
NKT k, Boltzmann constant
, temperature
N, number of statistical links
● Strain Energy Function (Gent)

with

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-61
Temperature Dependent MATHE
● Input via MATTHE

● T(XX) – ID of TABLEMi, applicable to Mooney, Aboyce option depending on the MATHE


“Model” field
● for MOONEY it is C10, for ABOYCE it is NKT
● T(YY) – ID of TABLEMi, applicable to Mooney, Aboyce or Gent option depending on the
MATHE “Model” field
● for MOONEY it is C01, for ABOYCE it is N, for GENT is E
● T(ZZ) – ID of TABLEMi, applicable to Gent option depending on the MATHE “Model” field
● for GENT it is LM

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-62
Composite Failure

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-63
Standard Tests for Allowables
Fiber Matrix Shear

Tension
(Matrix Micro
Compression Cracking)
Compression
(Fiber Micro Buckling)
Yt (Matrix Damage) Shear
Tension (Matrix Damage)
(Fiber Breakage) Xt , Xc Yc Sxy
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-64
Input Card for Composite Failure

● up to three different failure criteria can be specified

● only the first failure criterion is used in progressive failure analysis


NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-65
Failure Criteria
● The Criteria are (no progressive failure)
● 1, maximum stress criterion
● 2, maximum strain criterion
● 3, Hill failure criterion
● 4, Hoffman failure criterion
● 5, Tsai-Wu failure criterion
● 7, Hashin failure criteria
● 8, Puck failure criteria
● 10, Hashin-Tape
● 11, Hashin-Fabric

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-66
Failure Criteria (cont.)
1. Maximum stress
stressi / allowed stressi > Find Failure Index
(default=1.0)
2. Maximum strain
straini / allowed straini > Find

3. Hill

4. Hoffman

5. Tsai-Wu

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-67
Failure Criteria (cont.)
7. Hashin

Fiber Modes

3
Matrix Modes

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-68
Failure Criteria (cont.)
8. Puck
Three modes of matrix failure

Two modes of fiber failure

Failure envelope
In-plane shear

1
matrix tension

2 *)
Mode C is the most dangerous
due to “wedge effect” which can
lead to catastrophic failure.
From Puck, Shurmann: Failure Analysis of FRP Laminates
*) means of Phenomenological Models,Composites Science and Technology, 58 (1998), p. 1052.
by

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-69
Failure Criteria (cont.)
8. Puck ( cont. )

Failure Angle fp


analytical calculation for
plane stress,
4 numerical calculation
otherwise
The Failure Index is
calculated as a function of this
angle (output as 6th mode)

5 Additional inputs are p12c, p12t, p23c, p23t to


describe the failure envelope, typically
p12c=p12t=0.35; p23c=p23t=0.27
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-70
Failure Criteria (cont.)
10. Hashin-Tape ( 1: fiber, 2: matrix, 3: thickness direction )

Fiber Modes

3
Matrix Modes

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-71
Failure Criteria (cont.)
11. Hashin-Fabric
1 and 2: fiber directions
3: thickness direction

Fiber Modes 4

1 Matrix Modes

2
5

3 6

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-72
Failure Criteria – Example
● maximum stress failure criterion

BEGIN BULK for quadratic shear calculation


PARAM LGDISP 1
NLMOPTS LRGSTRN 1
+ TSHEAR TSHEAR
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT8 1 140000. 12000. 0.26 5800. 5400. 5400. 1.5-9
MATF 1 0 100.
+ CRI 1 2000. 1500. 70. 230.
+ 90.
indicates maximum stress failure criterion

See PCOMP in Element chapter for more details...

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-73
Progressive Failure
● For FI > 1 the material stiffness will be degraded
● controlled via ITYPE and PF part on MATF
● ITYPE=2 – gradually
● so that the largest FI becomes 1 within an increment
● moduli are reduced by 1 – e1-FI based on rules for the criteria
● the stiffness is not reduced to more than A1. Default=0.01.

● ITYPE=3 – immediately
● the fraction of initial stiffness upon failure is A1 based on rules for the criteria.
Default=0.01.

● For maximum stress and strain


● Each modulus is reduced separately for each respective failure mode according to
ITYPE and A1
● For example, if failure in the 2-direction is found, only E 2 is being reduced

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-74
Progressive Failure (cont.)
● Stiffness Degradation (cont.)

● Hill, Hoffman, Tsai-Wu


● since only one FI is available all moduli are reduced with the same factor
according to ITYPE and A1

● Puck and Hashin, additional control is available


● A2 – Matrix compression factor. E 2 is reduced by

( 1 – A2 )( 1 – e1-Fmc )
with Fmc matrix compression failure. Default=0.0.
● A3 – Shear stiffness factor. G12 is reduced by

( 1 – A3 )( 1 – e1-Fm ) or ( 1 – A2 )( 1 – A3 )( 1 – e1-Fmc )
for matrix or matrix compression failure. Default=0.0.
● A4 – E3 reduction. With Ff and Fm (fiber & matrix failure)
1-Ff 1-Fm
( 1 – A4 )( 1 – e ) + A4 ( 1 – e )

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-75
Progressive Failure (cont.)

● Stiffness Degradation (cont.)


● Puck and Hashin (cont.)
● A5 – Shear reduction from fiber failure. With F f and Fm (fiber & matrix failure) G12
will be reduced by
1-Ff 1-Fm
( 1 – A5 )( 1 – e ) + A5 ( 1 – e )

● Hashin Fabric
● A2 – A5 are not used
● The E moduli are reduced separately according to the failure modes
● The shear moduli are reduced using the worst of E i

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-76
Progressive Failure Example
• Rigid elliptical cylinder hitting composite shell

yellow means:
outer ply,
fully damaged

moving rigid body

Composite with 5 layers


[0 45 90 -45 0]

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-77
Progressive Failure - MATM
• Integration of GENOA from Alpha Star
– Product for damage analysis of composite structures
– Accounts for micromechanical behavior of composite materials
– Input via GUI
– Input File will
be created and
sent to Nastran
– GUI reads the
stresses,
updates the
model due to
damage, etc.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-78
Progressive Failure – MATM (cont.)
• A total of 23 Failure modes are included. Some notable ones are:
– Relative rotation
– Distortion energy
– Tension/compression in local directions
– Shear
– Fiber crushing
– Fiber micro buckling

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-79
Progressive Failure – MATM (cont.)
• Supports composite shells and solids (3D only)

• Nonlinear stress-strain curve available, similar to NLELAST

• Crack density model available


– Allows a more gradual degradation based upon micro-cracks

• Temperature dependency on material properties

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-80
Progressive Failure – MATM (cont.)

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-81
Gasket Material

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-82
Gasket Material – MATG

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-83
Gasket Material (cont.)
● MATG – Pressure vs. Distance Curves

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-84
Gasket Material (cont.) n
t io
tra 1 0
● MATG – Input Example ns #
D s
M mo em
De obl
transverse shear initial yield
tensile modulus Pr
modulus pressure

BEGIN BULK
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MATG 1 2 0 1 2
+ 52. 72.
+ 35. .090909 initial opening
TABLES1 1
+ 0. 0. .027 2.08 .054 8.32 .081 18.72 loading curve
+ .108 33.28 .135 52. .175 56. ENDT
TABLES1 2
+ .1 0. .1225 5.04 .1375 14. .1525 27.44 unloading curve
+ .16 35.84 .1675 45.36 .175 56. ENDT

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-85
Crack Materials

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-86
Cohesive Zone Material – MCOHE

1
Model 2
3

Referring Property Entry

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-87
Cohesive Zone Material (cont.)

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-88
Cohesive Zone Material (cont.)

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-89
Cohesive Zone Material (cont.)
● MCOHE – Example for 2D

10 20 30
thickness
1 2 3
can be zero

cohesive
energy Ge exponential
model
BEGIN BULK
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MCOHE 1 2 1
+ 4.409 5.-3 critical opening distance vc
PCOHE 10 1
CIFQUAD 101 10 1 2 20 10
CIFQUAD 102 10 2 3 30 20
. Elements lie in xy
plane of basic
system
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-90
Virtual Crack Closure Technique

● Simple and robust:


● Force needed to keep the crack closed, F 1
● Crack opening displacement, u
● Area around the crack tip, a
● The crack is initially closed
● Energy release rate:

2
G = Fu / 2a

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-91
Cohesive Zone and VCCT Example
Core with facesheets

initial defect

NASA Push Test

MD
Demonstration
Problems #20
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-92
Creep Material

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-93
Basics of Creep Material
● Applications stress

● Asphalt
● Concrete
multiple pre-stress
● pre-stressed bolts

● Loading & Unloading


time
● Constant load leads to creep strains Relaxation
over time in addition to elastic and strain
plastic strains at time 0
● Upon load removal the elastic strains Load = const. Rupture
recover immediately, part of the creep
strains over time, the other part and pl Load removed
remain
remaining
strain

Creep time
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-94
Input of Creep Material
● Two input types of creep strain rate
● Exponent input
temperature

time
MATVP MID A m n p q

● Table input

MATVP MID A IT3D

ID of a TABL3Di can be coupled with


MAT1, MAT2, MATORT, MAT9, MATEP

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-95
Input of Creep Material (cont.)
● When coupled with MATEP

MATEP MID FORM Y0 FID IMPCREEP WKHARD METHOD H

IMPCREEP vMISES

● Choose CREEP parameters

NLMOPTS CREEP VALC1 VALC1 VALC1 VALC1

● VALC1 ● VALC3
● 0 – Maxwell model ● 1 – implicit Maxwell creep or
● 1 – visco-plastic creep implicit visco-plastic model
● 2 – visco-plastic creep with ● VALC4
non-associative flow rule ● 0 – elastic tangent (Default)
● VALC2 ● 1 – secant tangent
● 1 – explicit Kelvin model ● 2 – radial return

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-96
Example for Creep Material
● Creep of a Tube
● plane strain QUAD4
Model
● E = 21.46 Mpsi
●  = 0.3 x
● Norten Creep y
const. pressure
–24 4.51
 = 4.E σ

● Two Steps ( nonlinear statics followed by creep )

SUBCASE 1
STEP 1 $ static step ( ANALYSIS=NLSTATIC is default )
NLPARM = 1
SPC = 2
LOAD = 3
STEP 2 $ creep step ( also NLSTATIC )
D i o n
NLPARM = 2 M trat 1
SPC = 2
n s # 5
LOAD = 3
m o ms
De oble
NAS400, Section 4, August 2011 Pr
Copyright 2011 MSC.Software Corporation S4-97
Example for Creep (cont.)
● small time step to avoid
Iteration Strategy real time creep in static step

BEGIN BULK
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
NLMOPTS CREEP
+ LRGSTRN 1
MDLPRM REALT 1
$
NLPARM 1 1 1.-9 PFNT 40 PV
+ 0.01
NLPARM 2 200000 17.35 PFNT 40 PV
+ 0.01
total time = 17.35 x 200000 = 3.47E6 sec ( ~ 1000 h )
+ 10
NLADAPT 2
+ STEP 0.1 1.5 1.0-8 0.50 999999 6 1.2
+ 0 0.0002
+ CREEP 0 0.50 1.00 0.05

integration points with


check in creep strain stress equivalent stress smaller
rel. values tolerance tolerance than 5% of max.
equivalent stress are
being ignored for creep

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-98
Example for Creep (cont.)

● Elements & Materials

.
$.......2.......3.......4.......5.......6.......7.......8.......9.......0
MAT1 1 2.14+7 .3
MATVP 1 4.E-24 4.51
PLPLANE 1 1
PSHLN2 1 1 1 1.0
+ C4 PLSTRN L
CQUAD4 1 1 1 2 3 4
.
.
.

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-99
Example for Creep (cont.)
A
● Results

total equivalent creep strain

displ. x at A (in) v. Mises at A


step 2: 0.21

98% comes from creep !

step 1: 5.5E-3
time (hours) total equivalent creep strain

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-100
Shape Memory Alloy

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-101
Basics of SMA Material
% of Martensite
● Applications
100

● in Aircraft Composites
Heating
Cooling
● for Vascular Stents
● in Robotics

● Characteristics
● Change of temperature leads to change
of crystal structures from austenite to
martensite and vice versa Martensite below As
● Ms and Mf are the cooling temperatures
at which the martensite phase starts and
finishes, As and Af are the start and final Deformation
heating temperatures for austenite
Heating to Af

Cooling below As
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-102
Basics of SMA Material (cont.)
● Stress Dependence of Martensite and Austenite start and final
temperatures

typical values for NiTi: 128 190 188 221o Kelvin

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-103
Basics of SMA Material (cont.)
● Phase changes can also depend on stresses
 loading
● at low temperatures material behaves
like elastic-plastic
● 100% martensite
● no phase change unloading


● at higher temperatures material shows
pseudo-elastic behavior recoverable with T > As
● due to stress austenite becomes unstable
and martensite develops. When stress is 
removed martensite becomes unstable
and austenite returns.

T > Af


NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-104
Input of SMA Material
● Two material models are supported in SOL 400
● the mechanical model from Aruchhio ( MODEL = 1 )
● thermo-mechanical, Asaro-Sayeedvafa ( MODEL = 2 )

Austenite properties
Young’s modulus, Poisson’s ratio, coefficient of thermal
expansion, v.Mises stress, density, start and final stress for Austenite
to Martensite transformation, slope of stress / T )
Martensite properties
Properties related to the thermo-mechanical model only

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-105
Example for SMA Material
● Cardiovascular Stent

SUBCASE 1
STEP 1 $ LOADING
NLPARM = 1
SPC = 2
LOAD = 3
STEP 2 $ UNLOADING
NLPARM = 2
SPC = 4
LOAD = 3
BEGIN BULK
.
.
.
MATSMA 1 1 77. 0.08573
50000 0.33 1.E+20 812.52 1112.22 8.66
50000 0.33 1.E+20 623.52 493.62 6.66
0.0 0 100 1.E+20
300 -4 2 0 2.75 0 3 1
PSOLID 1 1
PSLDN1 1 1
+ C8 SOLI L

for the results and further


information refer to MD UG #48
NAS400, Section 4, August 2011
Copyright 2011 MSC.Software Corporation S4-106
Table Input for Nonlinear Materials

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-107
TABLES1 and TABLEST
● TABLES1 ( MATS1, CREEP, MATEP, MATG, MATHE, MCOHE )

For SOL 400, TYPE denotes the type of the stress-strain curve:
1 – stress vs. total strain and
2 – stress vs. plastic strain
For MATS1 Bulk Data entry, only TYPE = 1 can be used. A user
fatal error will be issued if TYPE = 2 is used. For MATEP Bulk Data
entry both TYPE = 1 and 2 can be used.

● TABLEST ( MATS1, MATTEP, MATTHE, MCOHE )

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-108
TABLEMi
● for MATTi / MATTxx

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-109
TABL3Di
● for MATEP, MATS3/8/ORT, MATHE/VE/VP, VCCT

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-110
TABL3Di (cont.)
● TABL3D2 has the same format. However the x data are entered differently:
● for TABL3D1 the x values are entered one row at a time
● for TABL3D2 the x values are entered one point at a time

● Function input

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-111
TABL3Di (cont.)
● Kind is the type of independent variable

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-112
Guidelines & Limitations

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-113
Guidelines for NL Materials
● For elasto-plastic materials, Cauchy stress and log plastic strain data is
expected
● At large strains, there are significant differences in how the stresses and
strains are defined
● Beware of data extrapolation
● extend the work hardening data sufficiently to cover the entire strain range –
extrapolation will be used if necessary

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-114
Guidelines for NL Materials (cont.)

● If a perfect plasticity model experiences convergence difficulties, use a


more realistic plasticity model with non-zero work hardening

● Any material model in which the tangent stiffness is zero or negative will often
cause convergence problems

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-115
Guidelines for NL Materials (cont.)
● Check the material stability for elastomer materials
● use preprocessor “Experimental Data Fitting” menu

● When fitting experimental data, engineering stress/strain data is


expected

● Check that the material data covers the entire strain range:
● This can cause “elements inside out” errors
● The analysis may not converge if any part of the model experiences strains
beyond the stability limits of the material

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-116
Limitations for NL Materials

● Table input for rubber tests is not available yet


● Material properties have to be input directly
● Experimental Data Fitting to get material coefficients

NAS400, Section 4, August 2011


Copyright 2011 MSC.Software Corporation S4-117
EXERCISE
● Perform Workshop 3: Balljoint Analysis.

NAS400, Section 4, April 2011


Copyright 2011 MSC.Software Corporation S4-118

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