Gas PGS 150 - 450 LE

G3400 Series Generator Sets

50 Hz: 156 - 450 kVA

60 Hz: 150 - 450 ekW
 Gas PGS 150-450 LE Enhancements
• Sales Features • Product Features
– Rationalized and simplified product
– Simplified price list emphasizing
features
– Expanded sales support information
– Expanded attachment offering and
flexibility
– Installed attachments
– Low Emission PGS
– Complete Factory Packages
– Factory Mounted Radiator
– Proven G3406, G3412 and G3412 LE
engines
– SR4B generator w/ VR6 voltage
regulator
– EMCP II control panel
– Segregated wiring box with single point
customer connections
– Optional premium generators
 Gas PGS 150-450 LE Standard Features
• Air Inlet System
– Single element, canister type
air cleaner
– Service indicator
– Modular design
– Completely installed
• Cooling System
– Split core radiator for JW and SCAC
system
– G3412TA@41° C ambient cooling
capability at 200 m
– G3412CLE@45° C ambient cooling
capability at 200
– Caterpillar Coolant
– Low coolant level sensors
– Coolant drain line w/ valve
– Radiator, fan and belt guards
 Gas PGS 150-450 LE Standard Features
• Customer Connection • EMCP II Control Panel
– – True RMS, 3 phase, AC metering
Bus bar terminations
– Voltage adjustment rheostat
– Low voltage accessory box
– Auto start / stop control switch
– Segregated AC/DC terminal – Digital indicators
strips – Shutdowns for:
– Extension box • Low oil pressure
– Single point customer • High Coolant Temp
• Over speed
connections
• High inlet air temp (PGS 200, 240, 350, 450)
– DIN rail terminal connections • Detonation on PGS 350 LE and 450 LE
 Gas PGS 150-450 LE Standard Features
• Fuel System
– Low pressure fuel system
• 10.3 - 40.6 kPa (1.5 - 5.0 psi)
– Gas pressure regulator
– Energize to Run (ETR) gas
shutoff valve (GSOV)
• Governing Systems
– Woodward Flo-Tech speed
control and ITB (integrated throttle
body and actuator)
• Gas PGS 150, 200 and 240
– Woodward 2301A speed
control with Cat EG3P actuator
• Gas PGS 350 -450 LE
 Gas PGS 150-450 LE Standard Features
• Exhaust System
– Stainless steel exhaust flex with
weld outlet flange
• Ignition Systems
– Digital ignition system (CDIS)
– Electronic ignition system (EIS)
with Detonation Sensitive
Timing
• PGS 375 LE and 450 LE
 Gas PGS 150-450 LE Standard Features
• Lube System • Mounting System
– Lubricating oil 10W-30 – Formed steel base
– Oil filter • Narrow Base (PGS 150, 200, 240)
– Oil drain line with valve (piped • Wide Base (PGS 350, 375 LE, 450,
to edge of base frame) 450 LE)

– Fumes disposal – Linear vibration isolators between

(piped to front of radiator) base and engine-generator
 Gas PGS 150-450 LE Standard Features
• Starting /Charging System
– 35 amp charging alternator
– CAT batteries, rack, cables
– 24 volt starting motor
– Battery disconnect switch
• SR4B Generators
– Self-excited
– Random wound
– 12 lead (except 600 Volt)
– VR6 Voltage Regulator
– 447,592 Frames
– Class H insulation
– Class F temperature rise
– IP22 rated enclosure
 G3406 NA Engine

• Bore 137 mm X Stroke 164 mm

• Displacement - 14.6 L
• Compression Ratio - 10.3
• Governor - Woodward Flo-Tech
• Ignition - Digital ignition system
• Aspiration - NA
 G3406 TA Engine

• Bore 137 mm X Stroke 164 mm

• Displacement - 14.6 L
• Compression Ratio - 10.3
• Governor - Woodward Flo-Tech
• Ignition - Digital ignition system
• Aspiration - TA
• Aftercooling - SCAC
 G3412 TA Engine

• Bore 137 mm X Stroke 152 mm

• Displacement - 27 L
• Compression Ratio - 9.7
• Governor - Woodward 2301A
• Ignition - Digital ignition system
• System Aspiration - TA
• Aftercooling - SCAC
 G3412 LE Engine

• Bore 137 mm X Stroke 152 mm

• Displacement - 27 L
• Compression Ratio - 11.4
• Governor - Woodward 2301A
• Ignition - Cat Electronic Ignition System
• Aspiration - TA
• Aftercooling - SCAC
Air Inlet System

Air Cleaner
Single element
Canister type
Service Indicator
Split Core Radiator Systems
- JW and SCAC

Cooling System
Common for SB & Cont
41 °C Ambient at 200 m
 Cooling System
• Standard features
– At 200 m, 41 °C ambient capability for G3412TA
and 45 °C ambient capability for G3412CLE
• Common for standby/cont.
– CAT coolant
– Low coolant level sensor
– Fan, belt, and outlet guards
– Coolant drain with valve
• Piped to edge of baseframe
 Cooling System (optional features)
• Jacket Water Heater
– 6 kW (PGS 350, 375 LE, 450 and 450 LE)
– 3 kW (PGS 150, 200 and 240)
– Baseframe mounted
– Includes isolation valves & adjustable
thermostat
– AC disconnect included
 Exhaust Systems (standard)
• All components shipped loose

• Stainless steel exhaust flex with

– Mating weld flange SS Flex - Std

– Gasket and hardware

 Exhaust Systems (options)

• Muffler
– End in/end out
• Elbow kit
• Rain Cap
 Fuel System
• Gas pressure regulator
• Low pressure fuel system
– 10.3 - 40.6 kPa (1.5 - 5.0 psi)
• Energize to Run (ETR) gas shutoff
valve (GSOV)
 Governing System
• Flo-Tech speed control and ITB
(integrated throttle body and actuator)
– PGS 150, 200 and 240
• 2301 A speed control with Cat
EG3P actuator
– PGS 350 through 450 LE

2301 A speed control

 Ignition System

• Digital ignition system

– Standard emission PGS
 Ignition System

• Electronic Ignition System (EIS)

– Includes Detonation Sensitive Timing
(DST)
– PGS 375 LE and 450 LE
 Generators

GENERATORS
Class H insulation
12 lead
SE std with optional PM
"Premium" generators
 Generators - Standard Features
• Self Excited
• Class H insulation with Class F
temperature rise
• Random Wound
• 12 Lead (except 600 Volts)
• VR6 AVR with Reactive Droop
 Generators - Standard Features
• Extension Box
– Separated AC and DC Connections

• Power terminal strips

• Customer control wiring area
 Generators - Optional Features
• Permanent Magnet
• Space Heater
– AC disconnect & controls included

• Digital Voltage Regulator

• Digital Voltage Regulator w/ kVAR / PF
 Generators - Optional Features
• Premium generators
– Enhanced insulation system
• Coastal treatment

– Random Wound
– Permanent Magnet (PM)
– Space heater
– Bearing & Winding temperature detectors
Gas PGS 150-450 LE Power Termination Area
• Standard features
– Power Terminal Strips
– Single point grounding

Customer Wiring
Cable Connections
Dedicated wiring box
Large terminal box
Single point for connections
Excellent cable access Streamlined for
Separated AC / DC
direct access
DIN rail terminal points
 Circuit Breakers (Optional)
• UL compliant 3-pole
– 80% rated
– Rear and side mount
– Bottom cable entry
– 24 VDC Shunt trip
– Multiple breakers (two or three)
 Circuit Breakers - Optional

• Floor standing UL 3-pole breakers

– Molded case (MCCB) - 80% rated (1600-2000 amp)
– Insulated case (ICCB) - 100% rated (1600-2000 amp)

• Auxiliary contacts
• Full size neutral bar
• Excellent cable bending/clearance
Control Panels
Gas PGS 150-450 LE

Control Panels
2 versions
EMCP II - Standard
• Microprocessor based
– Programmable

• Highly accurate
– True RMS sensing

• Proven exceptionally reliable

• Expandable
• Remote communications and control
 EMCP II - Improvements for Gas Operation
• “Purge” Cycle
– No gas or spark upon cranking
– Purges engine and stack
– Programmable: 0 to 20 seconds
• Factory set at 5 seconds

• “Staged” shutdown
– GSOV closes first
– Ignition continues to combust remaining gas
– Gas and ignition are stopped immediately during Overspeed and Emergency
shutdowns
EMCP II+ - Optional
• 32 bit microprocessor
• Full power metering
• Built in protective relaying
• Expanded I/O
• Expanded communications / control
 Lube System
• Oil drain with valve - standard
– Terminated on the edge of baseframe

• Fumes disposal - standard

– Routed to front of radiator

• Lube oil & filter - standard

Manual Sump Pump
• Options
– Manual sump pump - Base mounted
 Mounting System - Standard
• Formed steel base
– Narrow base for Gas PGS 150
through Gas PGS 240
– Wide base for Gas PGS 350 through
Gas PGS 450 LE

• Linear vibration isolators

 Starting and Charging
• 24 VDC heavy-duty starting motor
• Batteries, rack, & cables
– Sized for 20°C ambient

• 35 amp charging alternator

• Battery disconnect switch
 Starting and Charging (options)
• Battery chargers
– 5 and 10 amp UL
– 5 and 10 amp dual rate UL
• Remove standard battery
– Rack & cables provided
• Oversize battery
– Uses same rack & cables
 Ordering Issues

• Order Board opens - July 16th ‘01

• Griffin production begins - Sept 4th ‘01
• Standard lead times - Refer to the Griffin Product
Availability Letter

• UL 2200 Packages
- Available approx. 6 months after 1st shipment