Professional Documents
Culture Documents
IntAIRCOAT Conference
Dublin, 10-11 May 2017
1. Company introduction
2. Coatings market
4. Possibilities
5. Solution + Data
7. Conclusion
© Powerlase Photonics Ltd 2017
ANDRITZ Powerlase - locations
High Power, High Energy, Q-Switched DPSS lasers for industrial applications
Orlando
2016 Powerlase Photonics Holdings Acquires Powerlase from EO Technics, opens Florida office
Coating removal processing head demonstrator released
3500
It is relevant to the annual number 3000
of flying passengers and thus is
Millions of USD
2500
1000
0
grow, the demand for even higher 2017 2018 2019 2020 2021 2022 2023 2024
Year
performance, durability, low Total MRO
The coating removal market is a Coating removal mass & cost ratios
proportion of the MRO coatings 18 120
16
market. 100
Unit mass
10
Typically paint stripping costs are 8
60
20
labour and downtime costs which 2
0 0
are equal to those of coating. Coating mass Paint stripper mass Rinse water waste
Total exterior surface of a typical Market size (in Mn USD) distribution depicting
independent MRO paint strip market
commercial passenger plane:
~ 1000 m2 , typically coated with MRO strip; 371.24
© Powerlase Photonics Ltd 2017
Problems with other dynamic
methods
• Waterjet blasting,
• Dry ice blasting,
• Sand and polymer blasting
Substrate Intrusion
Controllable Moderate Very High High Low
Potential
Total Waste Volume Very Low Low Very High Very High High
1200 Past
1000
boundary
800
600
400
200
0
1 10 100 1000 10000
Pulse energy, mJ
© Powerlase Photonics Ltd 2017
Description of laser
Fibre length up to 60 m
Detachment
© Powerlase Photonics Ltd 2017
Faster paint removal
Advantage of higher pulse energy - Detachment
I0
I0 It1
It1 It2
It2
Larger interaction area
= more evaporated mass
= higher interface pressure
= lower Abl. threshold
© Powerlase Photonics Ltd 2017
Removal rate data
White Paint + primer with 1064 nm
Nonlinear increase of semitransparent paint removal rate vs pulse
R e m o v a l ra te , m 2 /m in
0.7
0.1
0.6
0.5 0.01
1 51 101 151 201 251
Pulse energy, mJ
0.4
0.3
0.2
0.1
0
1 51 101 151 201 251
Pulse energy, mJ
3500
3000
2500
Yellow
+ Primer
Speed (cm2/min)
2000 White
+ Primer
Red
1500 + Primer
Green
+ Primer
1000 Primer
Green Tripple Auto-m
White
500
0
20 40 60 80 100 120 140 160
3000
2500
Speed (cm2/min)
2000
1500
1000
500
0
20 40 60 80 100 120 140 160
2500
Speed (cm2/min)
2000
Closed loop
control system
Sample
Scanning field up to 10cm Laser
Optical train
Max speed 25cm/s
Up to 2.4kW average power
500um smallest spot size Beam delivery Processing Head
fibre
152 J/cm2 fluence
3GW/cm2 irradiance Vacuum
Extraction of ablation products
extractor and
Smart paint detector filtration
system