Professional Documents
Culture Documents
TPM
JISHU
JISHU HOZEN
HOZEN and
and CLTI
CLTI
FOUR STEPS TO ACHIEVE JH
STEP 0 Understanding the equipment.
STEP 1 Initial cleaning & abnormality
identification.
STEP 2 Abnormality rectification &
eliminating hard to access area.
STEP 3 Preparation of tentative “ CLTI”
standards
STEP 0
This is a preparatory step, which deals with making people aware of the
adverse effects of forced deterioration.
Major problem(1)
Medium problem(30)
Minor problems(300)
Invisible problems(3000)
Heienrich triangle.
STEP 0
Understanding the equipment
1. Draw single line diagram to know
function of all parts and sub assemblies
2. To understand safety requirements
associated with the equipment.
3. Understand why forced deterioration is
caused and the losses due to this
4. To provide one point lesson in all unsafe
condition and in skill required for CLTI.
Draw single line diagram to know function of all parts
and sub assemblies
Abnormal Abnormal
temperature smell
Abnormal
vibration
leakages
List out the abnormality and put a red tag near the
equipment.
Abnormal Abnormal
temperature smell
Abnormal
vibration
leakages
Go near the equipment and put red tags on the abnormalities found.
STEP 2
Countermeasure for the cause of forced
deterioration and improving hard to access areas
Before After
Countermeasure against hard to access areas
Before After
Kaizen made for hard to clean area
Before After
Preparation of tentative “ CLTI ” standards
First understand the requirement of the operator and
whether the present standard is meeting his requirement. If
it is not then take the action to develop a new cleaning,
inspection and lubrication standard for the same.
In consultation with the operators and the maintenance
crew, prepare a plan for cleaning, oiling and retightening of
the equipment parts, including the time required. After
these things are finalized the leader should assign the
responsibility to the different people.
After this CLTI calendar to be filled.
Come up with better ideas of all
CLIT CALENDAR
Pressure gauge marking
Before After
Oil level marking for better inspection
Before After
Points marked on retightening parts
CLTI marking and direction of rotation marking
Before After
Open and close marked on the equipment
Hmm
everything is
fine
Visual Management
TILL STEP-4 IN STEP-5
After
After
Lubricator scale
marked for easy
inspection
CLTI MARKING VISUALISATION
BEFORE AFTER
CLTI MARKING VISUALISATION
BEFORE AFTER
Finally conduct Audits and confirm
the proper implementation of the
standards