An Introduction to Uhde Oil & Gas

ThyssenKrupp Uhde - Engineering with Ideas

.
Agenda:

 Welcome and Introduction

 Corporate Overview

 Uhde Oil and Gas Business Line

 Uhde Group Resources

 Technology

 Downstream Capability

 Upstream Capability

 Key Clients
Uhde Oil and Gas – part of the ThyssenKrupp Group

Employees: 177,350
Sales: €42.6 bn

Materials Technologies

Plant Technology

Employees: 5,300
Sales: €1.5 bn

Uhde Oil and Gas

ThyssenKrupp Group Employees: 177,350
Sales: €42.6 bn

ThyssenKrupp AG

Materials Technologies

Steel Europe Elevator Technology

Steel Americas Plant Technology

Stainless Global Components Technology

Materials Services Marine Systems

Business Services

Uhde
Plant Technology Business Area Companies: Polysius, Foerdertechnik, Uhde
 ID103

Uhde: Facts and figures

History
1921 Friedrich Uhde starts an engineering firm in Dortmund
1952 Friedrich Uhde GmbH becomes a subsidiary of Hoechst AG
1996 Acquisition of Uhde GmbH by Fried. Krupp AG Hoesch-Krupp
1997 Uhde and Krupp-Koppers merge to form Krupp Uhde GmbH
1999 Krupp and Thyssen merge to form ThyssenKrupp AG
2002 Name changes back to Uhde GmbH

Business year 2010 (Uhde Group)

 Order intake €1,497m
 Net sales €1,450m * Globally 5,300
 Equity capital €556.3m * 1) Europe 2,700
Asia Pacific 1,400
 Employees
Other Regions 1,200
Uhde group (total) ~5,300
- of which Uhde GmbH ~1,570
Employees worldwide including all
subsidiaries and associates
 Engineering approx. 6.1 million
capacity engineering hours/year 1)
preliminary * acc. to IFRS
Uhde Structure
Group Organisation
Dr. M. Thiemann
Executive Dr. M. Thiemann (Chairman)
Board L. Jungemann A. Hoffmann H. Knauthe Dr. M. Thiemann J. Schönewolf

A. Hoffmann H. Knauthe L. Jungemann J. Schönewolf

Business
Segments
and
Product
Divisions
Ammonia & Urea

Business Lines
Urea Granulation
Hydrogen & Nitrates

Coke Plants Technologies

Gas Technologies
Electrolysis / Uhdenora

Offsites & Utilities

Oil & Gas
Organics Chem. & Polymers
Uhde Inventa Fischer

Research & Development

 ID258

Uhde Group Engineering Resources (x1000 mhrs / year)

2,320 Germany
Uhde, Dortmund and Bad Soden

OOO Uhde,
Dzerzhinsk Uhde India,
410 Mumbai, Pune
1,400

Uhde México,
Uhde Shedden, Mexico City
Uhde Eng.
Bangkok Uhde
Egypt, Cairo 430
75 500 Shanghai
90

Uhde Shedden,
Melbourne
650
Uhde,
Johannesburg
350
 Technology Portfolio – Oil Refining, Lubes, Waxes, White Oils
Ethylene /
Lt. Naphtha C5 / C6 Propylene
HDT Isomerisation
LPG
Atmospheric Distillation

Hvy. Naphtha Catalytic LPG Aromatics BTX

HDT Reformer Separation Complex
Crude
Atmospheric

oil Kero-/MD- Kero-/MD-

HDS HDA Gasoline Pool

Steam H2 Steam Butane Butane Catalytic

Reformer Cracker Dehydrogen Isomerisation Polymerisation

Amine Sulphur VGO C4 Selective

MTBE / ETBE Alkylation
Treating Recovery Hydrocracker Hydrogenation

VGO FCN Selective Merox

FCC
HDS HDS Treater
Vacuum Distillation

Diesel / Gas Oil

Lube Catalytic White Oil Technical / Medical

Hydrocracker Dewax/Isom Hydrogenation White Oils
Vacuum

H2
Partial Solvent Solvent Solvent Hydrogen Lube Oil Lube Oils
Oxidation Deasphalting Extraction Dewaxing Finishing Blending

Wax Hydro- Wax Food Grade Wax

Visbreaker isomerisation Hydrogenation

Residue
HDT / HC Heavy Fuel Oil

Thermal
Coke
Cracker/Coker
Uhde References /
Technology Licensed by Others
 Technology Portfolio – Aromatics and Derivatives
C5
C6
/C7

Depentaniser

Deheptaniser
C5 Fraction

Pyrolysis Selective
Gasoline Hydrogenation
Non-aromatics

C8 Benzene
Full
Toluene
Hydrogenation
Fuel Gas

Benzene Column

Toluene Column
Extractive

Reformate
Reformate Disproportionation

Splitter
Distillation
(Catalytic
Reformer)
Transalkylation

p-Xylene
p-Xylene
Adsorption
C7
o-Xylene

o-Xylene Column
Deheptaniser

Xylenes Splitter
Coke Xylenes
Hydrorefining
Oven Isomerisation
Light Oil

C8
C9+,
Aromatics, to
Uhde References / Gasoline Pool
Technology Licensed by Others
 Our Fields of Activities
Oil Refining Oil Refining con’t
Crude Oil Processing Hydrogen, Cracking, Gas
Atmospheric Distillation Processing
Vacuum Distillation Hydrogen / Syngas
Gas-to-Liquids (Product
Catalytic Processing Upgrading)
Hydrotreating Gas treating and Merox
Hydrodesulphurisation Gas / LPG Separation
Isomerisation Thermal Cracking, Visbreaking
Catalytic Reforming Bitumen and Asphalt
Off-Site Facilities
Benzene Hydrogenation
Fluid Catalytic Cracking
Hydrocracking
Alkylation, Dimerisation Lube Oils, Waxes
Residue Desulfurization and White Oils
Ethers Solvent Extraction
Methyl / Ethyl Tertiary Butyl / Amyl Propane Deasphalting
Ether (MTBE, ETBE, TAME, TAEE) Solvent Dewaxing
Selective Hydrogenation Wax Deoiling
Lube Oil Hydrofinishing
Oxygenates Removal
Lube Oil Hydrocracking
Di-Methyl Ether (DME)
Hydro-Isomerisation
Catalytic Dewaxing
Wax / White Oil Hydrogenation
Lube Oil Blending
Aromatics and
Derivatives
Extractive Distillation (BTX)
Reformate Hydrogenation
Pyrolysis Gasoline Hydrogenation
Coke Oven Light Oil Hydrorefining
Aromatics Processing
Divided Wall Column Fractionation
Styrene Extraction
Benzene alkylation (Cumene)
Green Energy
Biofuels
Ethanol
Biodiesel
Fatty Acids and Alcohols
Carbon Capture
Gasification
(Petcoke/Coal/Biomass)
Syngas Cleaning
Shift Reaction
CO2 Removal/Capture
Hydrogen Purification
Uhde Refining Group - Technology Partners

Technology
Partners
Downstream Capability

• Top class in-house technologies:

 Lube oils, waxes, aromatics, hydrogen, ethers

• Broad experience in key service areas:

 Concept Development: Grassroots refineries or individual units as well as
brown-field revamps
 Performance Improvement Programs: Capacity Expansion; De-bottlenecking;
Bottoms Upgrading; Octane Enhancement; Distressed Crude Processing
 Integration & Optimisation: Value Improvement Practices; Energy
Conservation; Hydrogen Management; Clean Fuels
 Bio Fuels: Concept Studies to EPC contracting
 General EPC Contracting
Track Record in Oil Refining

Uhde Oil Gas Refining has:

o Designed and built the first Euro 4 compliance project (10 ppm
Sulfur) at PCK Refinery Schwedt, Germany;
o Realised 70% of Australian Clean Fuels and Refinery
Performance Improvement Programs;
o Delivered some 50 Middle Distillate and Gasoline HTUs in
Europe and Asia since inception of international clean fuels
programs with focus on Europe, Australia and India;
o Realized Hydrogen plans with high reliability which support the
smooth operation of Up-grader projects in Canada and
Venezuela
 Project Life Cycle Services
Concept Development
Configuration / Feasibility Studies
Refinery Modelling Technology and Licensor
After-Sales selection
Service,
Maintenance

LSTK FEED Laboratory

Testing /
Construction Licensing
Management /
Commissioning

Basic
EP / EPC EPCM
Engineering

Project
Management / Global
Procurement, Expediting, Authority
Inspection Engineering
Detail Engineering
Uhde Global Refining – Selected Recent References

• Crude Oil Processing and Refining

• Clean Fuels
• Hydrogen
• Aromatics
• Lube Oil & Waxes
• Ethers
• Bio Fuels
• Revamps
References - Conceptual Design Grassroots Refinery

Customer: Soukhna Refinery and Petrochemicals Co.

Location: El Ain El Soukhna / Arab Republic of Egypt
Contract: E
Capacity: 208,000 BPSD
Technology: Shell Global Solutions, Axens
Scope: In co-operation with project partner Foster
Wheeler as well as with licensors Shell Global
Solutions and Axens the conceptual design
basis and an environmental memorandum for a
grassroots refinery was developed.
References - Refinery Expansion Feasibility study

Synfuels
Growth
Project

Customer: Sasol
Location: Secunda, South Africa
Contract: E
Capacity: -
Technology: Axens, Uhde, Badger
Scope: Debottlenecking studies for Temane gas plant, Mozambique.
Extended basic engineering for Cumene plant, reducing
benzene in gasoline. Uhde as Sasol’s engineering partner of
the Sasol Growth Programme undertakes to revamp the two
Secunda refineries and to engineer additional new clean fuels
units.
References - Atmospheric & Vacuum Distillation

Customer: Wilhelmshavener Raffineriegesellschaft (WRG)

Location: Wilhelmshaven/Germany
Contract: LSTK
Capacity: 13,000 t/day of atmospheric residue
Commissioning: 2004
Scope: Vacuum distillation plant to recover vacuum
gas oils through the further processing of
atmospheric residues from crude oil processing

Customer: PCK AG
Location: Schwedt/Germany
Contract: EPCM
Commissioning: 1997
Scope: Capacity expansion of 4 crude
distillation plants by 30% to
7 million t/year
References - Visbreaking

Project: Mangalore Refining Co.

Location: Mangalore, India
Contract: E
Commissioning: 2002
Scope: Engineering, procurement, construction
and commissioning assistance for
Visbreaker units I & II as engineering
partners to Toyo Eng. Co.
References - Deep Thermal Gas Oil Unit (TGU)

Customer: OMV Refining & Marketing GmbH

Location: Schwechat, Austria
Contract: EPCM
Capacity: 2,000 t/day of vacuum residue
Technology: Shell Global Solutions
Commissioning: 2009
Clean Fuels Track record
References - Hydrodesulphurisation

Customer: MOL Hungarian Oil & Gas Co. Ltd.

Location: Szazhalombatta/Budapest/Hungary
Contract: LSTK
Capacity: 6,700 t/day of SR gas oil
Technology: Haldor Topsoe
Commissioning: 2004
Scope: Planning and erection of a grassroot new Diesel
Desulphurisation Plant to produce ultra low sulfur diesel with
a sulfur content of < 7 ppm based on Haldor Topsoe
technology on a lump sum turn key basis.
References - Hydrodesulphurisation
Customer: Lukoil Neftochim Bourgas AD
Location: Bourgas/Bulgaria
Contract: EP
Capacity: 3,360 t/day of FCC-naphtha
4,990 t/day of gas oil
Technology: Axens Prime-G
Haldor Topsoe
Commissioning: 2010
Scope: Construction of a new FCC naphtha
and a new diesel desulphurisation
plant for the production of gasoline
and diesel fuel with a sulphur
content of < 10 ppm

Customer: Petrom S.A.

Location: Petrobrazi/Romania
Contract: EPC
Capacity: 2,125 t/day of FCC-naphtha
Technology: Axens Prime-G
Commissioning: 2009
Scope: Construction of a new FCC naphtha
desulphurisation plant for the
production of gasoline with a
sulphur content of < 10 ppm
References - Hydrodesulphurisation

Customer: Caltex
Location: Lytton, QLD, Australia
Contract: Conceptual, Feasibility, FEED, EPCM
Capacity:

25,000 BPSD diesel (<10ppm sulphur)

H2 system; SRU; SWS; OSBLs
Technology: DHT: Haldor Topsoe
Scope: Uhde worked in an integrated team with
Owner to develop the project & concept,
optimise capacity, internal integration
and with 3rdrd parties, evaluate & select
licensors.
References - Hydrogen
Customer: Neste Oil Porvoo Refinery
Location: Porvoo, Finland
Capacity: 153,500 Nm3/h of hydrogen
Commissioning: 2006
Scope: Engineering, procurement,
construction management.
Capacity expansion to
178,000 Nm3/h underway.

Customer:
Customer: Bayernoil
Bayernoil
Location:
Location: Neustadt/Donau,
Neustadt/Donau,Germany
Germany
Capacity:
Capacity: 91,000
91,000Nm
Nm3/h
3
/hof
ofhydrogen
hydrogen
Commissioning:
Commissioning: 2008
2008
Scope:
Scope: Engineering,
Engineering,procurement,
procurement,
construction
constructionmanagement
management
 ID230

References - Hydrogen

Customer:
Customer: Koch-Glitsch
Koch-GlitschA.S.
A.S.
Location:
Location: Novopolotsk, Belarus
Novopolotsk, Belarus
Capacity:
Capacity: 39,000
39,000m
m3/h
3
/hof
ofhydrogen
hydrogen
Commissioning:
Commissioning: 2004
2004

Customer:
Customer: Shell
ShellCanada
CanadaLtd.
Ltd.
Location:
Location: Fort
FortSasketchewan,
Sasketchewan,Canada
Canada
Capacity:
Capacity: 22xx129,000 Nm 3
/h Hydrogen
129,000 Nm /h Hydrogen
3

Commissioning:
Commissioning: 2002
2002

Customer: SINCOR C.A.

Location: Jose, Venezuela
Capacity: 2 x 98,000 m3/h of hydrogen
Commissioning: 2001
Scope: Turnkey Lump Sum
References - Aromatics extractive distillation

Customer: Shell Eastern Petroleum

Location: Singapore
Contract: E
Capacity: 210,000 t/year of benzene
Process: Uhde MORPHYLANE®®
Commissioning: 2010

Customer: GCW Anshang I&S Group Co.

Location: Anshan/China
Contract: E, P
Capacity: 100,000 t/year of benzene
20,000 t/year of toluene
8,000 t/year of xylenes
Process: Uhde MORPHYLANE®®
Commissioning: 2009
References – Lube Oil
Project: Turkmenbashi Lube Refinery
Location: Turkmenbashi/Turkmenistan
Contract: E
Commissioning: 2001
Scope: Engineering and construction
supervision of a new lubricating oil
complex comprising the following
plants:
• Vacuum distillation plant 1,500,000 t/year
• Furfural plant 240,000 t/year
• MEK dewaxing plant 115,000 t/year
• Hydrofinishing plant 78,000 t/year
• Blending plant 80,000 t/year
• Loading and unloading station 80,000 t/year
• Intermediate storage tanks
Furfural
distillation
plant

Vacuum distillation plant

References - Heavy Oil Hydrocracking and Direct Coal Liquefaction

Customer: Ruhr Oil GmbH

Location: GelsenkirchenGermany
Contract: Design Package
Technology: Veba Combi Cracker (VCC™) Technology
Scope: Development project executed in close
collaboration with the BP Engineering
Team in a common task force at Uhde
Bad Soden Office.
References - Biofuels
Customer: Thai Oleochemicals Co. and
Thai Fatty Alcohols Co.
Location: Map Ta Phut, Thailand
Capacity: 200,000 t/year of methyl ester (biodiesel)
100,000 t/year of fatty alcohol
Commissioning: 2007/2008
Scope: Engineering, supply of all materials
and equipment, construction and supervisory
services
References - Revamps

Customer: Mobil
Location: Altona, VIC, Australia
Contract: FEED, EPCM
Capacity: 25,000 BPSD diesel (<10ppm sulphur)
H2 system; SRU; SWS; OSBLs
Technology: Benzene Hydrogenation: CD-Tech
Hydrodesulphurisation: ExxonMobil
Scope: Existing unit was de-mothballed and modified for
catalytic hydrogenation of diesel and a new
benzene reduction unit installed for gasoline
product. Revamp included modification/upgrades to
existing refinery units, utilities and OBL facilities
Uhde Oil Refinery Projects – Site-Seeing
More than 450 refining plants built by Uhde on all continents
Crude Oil Processing – CDU, VDU Hydrotreating / -desulphurisation Hydrocracking and FCC Reforming and Isomerisation

50 plants 55 plants 20 plants 35 plants

Ethers - MTBE / ETBE / TAEE / DME Lube Oil Processing Wax and White Oil Processing Aromatics

30 plants 43 plants 7 plants 75 plants

Olefines and Solvents Other Process and Offsites Hydrogen, Steam Reforming Studies

45 plants 70 plants 20 plants more than 120 studies

Uhde‘s Refinery BDH Technology

The route to acid-free alkylation

Alkylation Plant Replacement goals

• HF acid carries many HSE issues and costs
• H2SO4 better, but only a matter of degree!
• Need a non-acid route to 98 RONC gasoline
• Oligomerisation can’t convert butane, isobutane

• New refinery applications to avoid acid alkylation process

• Existing refinery retro-fits to replace acid alkylation units
• Existing refinery gasoline pool octane uplift
Uhde Refinery BDH

Alkylation Plant Avoidance for new refineries

• Convert (all) butanes and propane to butenes and propylene

• Install Refinery BDH (simplified Uhde STAR process ®)
• Install new Oligomerisation plant
• Integration with FCC gas plant

• No HF/H2SO4!
• No decaying alkylation unit reaction sections
• No more acid logistics/effluents/hazards/insurance!
Uhde Refinery BDH

Alkylation Plant Replacement w/ Refinery BDH

•Re-use HF and H2SO4 Alkylation feed preparation hardware

•Convert (all) butanes and propane to butenes and propylene
•Refinery BDH (simplified Uhde STAR process ®)
•New oligomerisation plant
•Re-use old Cat Poly units
•Integrate with FCC gas plant & debutanisers

•No more HF/H2SO4!

•No more decaying reaction sections
•No more acid logistics/effluents/hazards/insurance!
Uhde Refinery BDH – simplified STAR process®

Example Process Configuration

(C3) / C4
Raffinate

Gasoline
FCC

DIB
BDH gas plant
Oligomerisation Middle
Distillates

FCC Main
Fractionator Ovhd

- Oligomerisation e.g. Axens Polynaphtha

- Gasoline RON ~98, MON ~83
- Oligomerisation liquid yield approx. 89% Gasoline, 11% Kerosene
Upstream Capabilities – A Global Business

Oil Sands Processing, Canada

Production Topsides, Thailand

Gas Plant Upgrade, Mozambique Gas Processing Plant, Vietnam

Gas Processing Plant, Australia FPSO Conversion, Singapore

Upstream Capabilities – From Planning to Production

Field Development Planning

Concept Studies

Front End Design

Project Delivery
Key Clients
Thank You