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AC APPAR
ATUS AND
DEVI CES
MAGNETI C
CIRCUIT S
and MATE RIA
P re pa re d b y
Ce sa r G . :
M an al o, J r
.
MAGNETIC CIRCUITS and
MATERIALS
LEARNING OBJECTIVES
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and
MATERIALS
FLUX LINKAGE
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and
MATERIALS
WINDING INDUCTANCE
2 Winding Magnetic
core permeability ,
𝑁 2 𝑑𝑖 𝑁
𝑒= 𝐿= N turns area
ℜ 𝑇 𝑑𝑡 ℜ𝑇
∅1 ∅
𝐵 1=
𝐴1
By Ampere’s Law,
𝐵𝑔
𝑁𝑖= 𝐻 𝑔 𝑔1 = 1
𝑔1 ∅ 1 ∅ 2
1
𝜇0
Solving for ,
𝝁𝒐 𝑵𝒊
𝑩𝒈 =𝟏
𝒈𝟏
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and
MATERIALS
WINDING INDUCTANCE
DOUBLE WINDING
• If reluctance of core is
negligible,
e1
𝑁 1 𝑖1 + 𝑁 2 𝑖2 𝑁 1 𝑖1 + 𝑁 2 𝑖2 𝜇0 𝐴𝑐 e2
∅ = = =( 𝑁 1 𝑖 1 + 𝑁 2 𝑖 2)
ℜ𝑔 𝑔 𝑔
𝜇0 𝐴 𝑐
Note: • The flux linkage in coil 1 is, • The flux linkage in coil 1 is,
is the result of two mmfs, 𝜇0 𝐴𝑐 𝜇0 𝐴 𝑐
2
and w/c are additive as 𝜆1 =𝑁 1 𝜑=𝑁 1 𝑖 1+ 𝑁 1 𝑁 2 𝑖2
shown here. 𝑔 𝑔
C. G. Manalo, Jr.
𝜆1 =𝐿1 𝑖 1 + 𝑀 𝑖 2
MAGNETIC CIRCUITS and
MATERIALS
WINDING INDUCTANCE
DOUBLE WINDING
𝜆1 =𝐿1 𝑖 1 + 𝑀 𝑖 2
𝜇0 𝐴 𝑐
2 𝜇0 𝐴 𝑐
𝐿1=𝑁 1 𝑀 =𝑁 1 𝑁 2
𝑔 𝑔 e1
𝜇0 𝐴 𝑐 𝜇0 𝐴 𝑐
2
𝑀 =𝑁 1 𝑁 2 𝐿2=𝑁 2
𝑔 𝑔
• L2 is the self-inductance of coil 2 and L2i2 is the flux linkage of coil 2 due to its
own current i2.
• M is the mutual inductance between coils 1 & 2 and Mi2 is the flux linkage of
coil 2 due to i1 on the other coil.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and
MATERIALS
POWER and ENERGY
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and § EXAMPLE 2 - Solution
MATERIALS
ℜ 5
𝑁 2
500 2 𝑔 =4.42× 10 ❑ 𝐴 − 𝑡𝑢𝑟𝑛𝑠/𝑊𝑏
𝐿= = 5 𝐴 =9 𝑐 𝑚 2
ℜ𝑔 4.42× 10 i ∅ Magnetic flux lines 𝑔
Mean core
+
𝑳=𝟎 .𝟓𝟔𝟓𝟔 𝑯
length lc
e λ Air gap gap, permeability ,
Air
𝑊 = 1 𝐿 𝑖2
∆ - length g area
2
𝐹=∅ ℜ𝑇
N = 500 Magnetic core
permeability , area
𝑁𝑖=(𝐵
¿ ¿𝑐 𝐴 𝑐 )𝑅 𝑔 ¿
(1.0)(0.0009)(4.42 ×105 )
𝑖= =0.7956 𝐴
500
∆ 𝑾 = 𝟏 ( 𝟎 . 𝟓𝟔𝟓𝟔 ) ( 𝟎 . 𝟕𝟗𝟓𝟔 ) 𝟐=𝟎 . 𝟏𝟕𝟗 𝑱
𝟐
C. G. Manalo, Jr.
MAGNETIC CIRCUITS and § EXAMPLE 2 - Solution
MATERIALS
ℜ 5
𝑔 =4.42× 10 ❑ 𝐴 − 𝑡𝑢𝑟𝑛𝑠/𝑊𝑏
𝐴 =9 𝑐 𝑚 2
𝑑𝜑 𝑑(𝐵 𝑐 𝐴 𝑐)
𝑔
i ∅ Magnetic flux lines
Mean core
𝑒=𝑁 =𝑁 =𝑁 𝐴 𝑐 𝑑¿¿ + length lc
𝑑𝑡 𝑑𝑡 e
-
λ Air gap
length g
gap, permeability ,
Air
area
𝒆=𝟏𝟔𝟗 . 𝟔𝟓 𝐜𝐨𝐬𝟑𝟕𝟕 𝒕 𝑽
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
FERROMAGNETIC MATERIALS:
• Mostly made of iron and alloys of iron (cobalt, tungsten, nickel, aluminum
and other metals)
• Contain large number of domains – regions where the magnetic moments of
all atoms are parallel giving that domain a net magnetic moment.
• The magnetic moment of domains in an unmagnetized sample material are
randomly oriented resulting in a zero magnetic flux.
• When a magnetizing force (H) is applied to the material, the domain
magnetic moments tend to align with the applied magnetic field.
• The aligned magnetic moments add to the applied field, resulting in a much
larger value of flux density than would exist due to the magnetizing force
alone.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
FERROMAGNETIC MATERIALS:
• The effective permeability µ, which is ratio of the total magnetic flux to the
applied magnetic field intensity, is taken (µ = B/H), the result is large
compared to permeability of free-space µ0.
• When magnetizing force is increased, magnetic flux continues to increase
until all magnetic moments align to the applied field. Additional magnetizing
force no longer has effect on the magnetic flux thus material is said to be
saturated.
• If applied magnetizing force is reduced, the domain magnetic moments relax
to the direction of easy magnetism nearest to that of the applied field.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
FERROMAGNETIC MATERIALS:
• When applied magnetizing force is reduced to zero, the domains do not
return to their original random orientation (before any magnetizing force is
applied) but retain a net magnetization component along the applied field
direction.
• This phenomenon is known as magnetic hysteresis, resulting in B vs. H that is
non-linear and multivalued.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
B, Wb/m2 b
Residual flux
c
x
c
x a
H, A-turns/m
e
Coersive H
d
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
1.5
11
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
17
13
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
PROPERTIES OF MAGNETIC MATERIALS
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 3
and MATERIALS
The core material above is M-5 𝑙 𝑐 =0.3 𝑚
electrical steel. Find the current Magnetic flux lines
g
i ∅ Mean core
required to produce Bc = 1.6 T.
length lc
Note that a magnetic intensity
λ Air gap gap,
Air
Hc = 11 A-turn/m is required length g permeability ,
to produce Bc = 1.0 T based on area
the dc magnetization curve. N = 500 Magnetic core
permeability ,
𝐴𝑛𝑠: 𝑖=1.3 𝐴 area
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 3 - Solution
and MATERIALS
At 𝑙 𝑐 =0.3 𝑚
g
𝐵 𝑐 1.6 i ∅ Magnetic flux lines
Mean core
𝑢𝑐 = = Wb/A-turns length lc
𝐻𝑐 70
λ Air gap gap,
Air
length g permeability ,
By Ampere’s Law, area
N = 500 Magnetic core
𝐵𝑔 permeability ,
500 𝑖= 𝐻 𝑐 𝑙 𝑐 + 𝐻 𝑔 𝑔=𝐻 𝑐 𝑙 𝑐 + 𝑔
𝑢𝑜 area
𝒊=𝟏
. 𝟑𝟏𝟓 𝑨
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 4
and MATERIALS
( 𝑡 ) =∅ sin 𝜔 𝑡 = 𝐴 𝐵
∅ 𝑚 𝑐 𝑚𝑎𝑥 sin 𝜔 𝑡
Find,
a) The induced voltage e1 on the
winding.
b) The shape of the exciting
current 𝒊∅.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 4 - Solution
and MATERIALS
Thus,
the flux φ is lagging the
induced voltage by
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
𝒆 𝝋
90o
90o
𝑡
𝒊 𝝋
𝑑∅
𝑒=𝑁 =𝜔 𝑁 𝐴 𝑐 𝐵 𝑚𝑎𝑥 cos 𝜔 𝑡
𝑑𝑡
𝐸𝑟𝑚𝑠 = √2 𝜋 𝑓𝑁 𝐴 𝑐 𝐵 𝑚𝑎𝑥
By Ampere’s Law,
𝑁 𝑖 ∅ =𝐻 𝑐 𝑙 𝑐
Since iφ is periodic (though not sinusoidal), Hc will also be periodic. Hence both iφ and Hc
will have rms values and are similarly related by Ampere’s Law,
𝐻 𝑐 , 𝑟𝑚𝑠 𝑙 𝑐
𝑁𝐼 ∅ , 𝑟𝑚𝑠 =𝐻 𝑐 ,𝑟𝑚𝑠 𝑙 𝑐
𝐼 ∅ , 𝑟𝑚𝑠 =
𝑁
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
𝐸𝑟𝑚𝑠 𝐼 ∅ ,𝑟𝑚𝑠 =√ 2 𝜋 𝑓 𝐵 𝑚𝑎𝑥 𝐻 𝑐 ,𝑟𝑚𝑠 𝐴 𝑐 𝑙 𝑐
lc
This product is called the exciting volt-amperes which can be considered as the exciting
apparent power required to produce the mmf that creates the flux φ.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
lc
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
√ 2𝜋𝑓
𝑃𝑎 = 𝐵𝑚𝑎𝑥 𝐻 𝑟𝑚𝑠 Ac
𝜌𝑐
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
• To address eddy currents, the core is laminated with each lamination
insulated by an oxide layer on their surfaces or by a thin coat of enamel or
varnish.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
• Eddy currents tends to increase with the square of the excitation frequency
and the square of the peak flux density.
• The hysteresis energy loss in one cycle of the excitation can be derived from
the formula,
𝐻 c 𝑙c
∆ 𝑊 =∮ 𝑖 ∅ 𝑑 𝜆=∮ ( )
𝑁
( 𝐴 c 𝑁 𝑑 𝐵c ¿)= 𝐴c 𝑙 c∮ 𝐻 c 𝑑 𝐵 c ¿
• Aclc is the volume of the material while the integration in one cycle
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
• Since this is the energy loss per cycle of the excitation voltage, the power loss
due to hysteresis will be proportional to the frequency of excitation. Hence,
the power loss due to hysteresis is,
Δ𝑊
= 𝐴 𝑐 𝑙 𝑐 𝑓 ∮ 𝐻 𝑐 𝑑 𝐵𝑐 where f is the frequency of the sinusoidal applied voltage.
𝑇
• Normalizing the hysteresis power loss over the mass of the magnetic
material yields,
𝐴 𝑐 𝑙 𝑐 𝑓 ∮ 𝐻 𝑐 𝑑 𝐵𝑐 𝑓 ∮ 𝐻 𝑐 𝑑(hysteresis
𝐵𝑐 power
= loss per unit mass)
𝑚𝑎𝑠𝑠 𝜌𝑐
• Core losses (eddy-current loss and hysteresis loss) are usually given as
normalized losses vs. the flux density B in the core.
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
AC EXCITATION
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 5
and MATERIALS
2
0.0254𝑚
¿(200)(4𝑖𝑛 )
𝑖𝑛
2
( )
(0.94)(1.0×377)cos377𝑡
𝑣 =182.9 cos 3 77 𝑡 𝑉
C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 5 - Solution
and MATERIALS
𝐵 =1.0 𝑇
max
𝑁 𝐼 𝜙, 𝑝𝑒𝑎𝑘 = 𝐻 𝑐, 𝑚𝑎𝑥 𝑙 𝑐
(where Iφ,peak is the peak current)
0.0254 𝑚
𝑙 𝑐 =( 6+ 6+8+8 ) 𝑖𝑛 × = 0.71𝑚
C. G. Manalo, Jr.
𝑖𝑛
MAGNETIC CIRCUITS § EXAMPLE 5 - Solution
and MATERIALS
11(0.71)
𝐼 𝜙, 𝑝𝑒𝑎𝑘 = =0.039 1❑ 𝐴
200
c)
𝐸 𝑟𝑚𝑠 𝐼 𝜙, 𝑟𝑚𝑠
𝑃𝑎 =
𝑚𝑎𝑠𝑠
𝑃 𝑎 (𝑚𝑎𝑠𝑠)
𝐼 𝜙, 𝑟𝑚𝑠 =
𝐸 𝑟𝑚𝑠
3
0.0254 𝑚
3
𝑉 𝑐 = ( 8× 10 −4 × 6 ) ×2 𝑖 𝑛 × (
𝑖𝑛 )×0.94=0.00172523 𝑚
3
𝑉 3
𝑐 =0.00172523 𝑚
C. G. Manalo, Jr.C. G. Manalo, Jr.
MAGNETIC CIRCUITS § EXAMPLE 5 - Solution
and MATERIALS
182.9
𝐸𝑟𝑚𝑠 = =129.33 𝑉
√2
(0.6)(13.2)
𝐼 𝜙, 𝑟𝑚𝑠 = =0.0612 𝐴
129.33
d)
𝑊
𝑐𝑜𝑟𝑒 𝑙𝑜𝑠𝑠=𝑃𝑐 × 𝑊 𝑐 = 0. 5
𝑘𝑔( )
( 13.2 𝑘𝑔 )=6. 6 𝑊
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
Homework
The magnetic circuit shown consists
of rings of magnetic material in a
stack of height h. The rings have inner
radius Ri and outer radius Ro. Assume
that the iron is of infinite permeability
(µ∞) and neglect the effects of
magnetic leakage and fringing. For:
Ri = 3.4 cm
Ro = 4.0 cm
h = 2cm
a) the mean core length lc and the core cross-sectional area Ac.
g = 0.2 cm
Calculate: b) the reluctance of the core Rc and that of the gap Rg.
For N = 65 turns, calculate:
c) the inductance L.
d) current i required to operate at an air-gap flux density of Bg =
C. G. Manalo, Jr.
1.35T.
MAGNETIC CIRCUITS
and MATERIALS
Quiz
𝐵 = 𝐵 × h ×( 𝑅3 − 𝑅 2)× 1.05
1 𝑔
h × ( 𝑅 ¿ ¿ 1 − 𝑅 𝑜) ¿ 𝑙 1
𝑙 3
h × ( 𝑅 3 − 𝑅 2 )× 1.05
1= 𝐵 𝑔 ×
𝐵
(4.5 − 2.5) × 1.05
h × ( 𝑅 ¿ ¿ 1 − 𝑅 𝑜)=1.35 × = 2.835 𝑇 ¿
(4 − 3 )
𝐵
2=𝐵3=𝐵 𝑔 ×1.05=1.4175𝑇
2.835 1.4175
𝐻 1= =451.2 𝐴 / 𝑚 𝐻 2=𝐻 3 = =225.6 𝐴 / 𝑚
5000 × 𝜇𝑜 5000 × 𝜇 𝑜
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
Quiz - Solution
𝑁𝑖=𝐻
1 𝑙 1+2 𝐻 2 𝑙 2 + 𝐻 𝑔 𝑔
𝑹 = 𝑙 1 = 0. 11
=𝟖𝟕𝟓𝟑𝟓 . 𝟐𝟐 𝑨 / 𝑾𝒃
𝟏
μ 𝑨𝟏 𝟓𝟎𝟎𝟎 𝝁𝒐 ( 𝟎 . 𝟎𝟐 )( 𝟎 . 𝟎𝟏 )
𝑹 = 𝑙 2 = 0.054
=𝟐𝟏𝟒𝟖𝟓 . 𝟗𝟐 𝑨 / 𝑾𝒃
𝟐
μ 𝑨𝟐 𝟓𝟎𝟎𝟎 𝝁𝒐 ( 𝟎 . 𝟎𝟐 ) ( 𝟎 . 𝟎𝟐 )
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
Quiz - Solution
c¿
Since, section 1 has the smallest cross-sectional area, this part will saturate
first. Assuming this part is saturated,
𝐻 𝐵1 𝑚𝑎𝑥 1.5
1 𝑚𝑖𝑛 = = = 238.732 𝐴 / 𝑚
𝜇 5000 (𝜇 𝑜 )
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
Quiz - Solution
𝐻 𝐵1 𝑚𝑎𝑥 1.5
1 𝑚𝑖𝑛 = = = 238.732 𝐴 / 𝑚
𝜇 5000 (𝜇 𝑜 )
∅ 0.3 / 1000
𝐻 =𝐻 =
( ) 𝐴2
=
(0.045 − 0.025)× 0.02
= 119.366 𝐴 /𝑚
2 3
𝜇 5000 ( 𝜇𝑜 )
∅ 0.3/ 1000
𝐻 =
( ) 𝐴𝑔
=
(0.045 − 0.025)× 0.02 × 1.05
=568410.511 𝐴 / 𝑚
𝑔
𝜇 𝜇𝑜
𝑁𝑖=𝐻 1 𝑙 1+2 𝐻 2 𝑙 2 + 𝐻 𝑔 𝑔
Summary: 𝐵
𝑔 =1.35 𝑇 𝐻
𝑔 =568410.511 𝐴 /𝑚
a) and b): 𝐵
1=2.835 𝑇 𝐻 1=451.2 𝐴 /𝑚
𝒊=𝟑𝟒 .𝟏𝟗𝟑𝟔𝟕 𝑨 𝐵 𝐻 2=225.6 𝐴 /𝑚
2= 𝐵3=1.4175𝑇
𝑹 = 𝒈
𝒈 =𝟑 , 𝟕𝟖𝟗 , 𝟒𝟎𝟑 . 𝟒𝟏 𝑨 / 𝑾𝒃
𝝁𝒐 𝑨 𝒈
c¿
=𝐵 1 × 𝐴 1=0.3 mWb
∅
𝑙
𝑹𝟏 = 1 =𝟖𝟕𝟓𝟑𝟓. 𝟐𝟐 𝑨/ 𝑾𝒃 𝐵1 𝑚𝑎𝑥
μ 𝑨𝟏
𝐻 1 𝑚𝑖𝑛 = =238.732 𝐴 / 𝑚
𝜇
𝑹 = 𝑙 2 =𝟐𝟏𝟒𝟖𝟓. 𝟗𝟐 𝑨 /𝑾𝒃
𝟐
μ 𝑨𝟐 𝐻
2=𝐻 3 =119.366 𝐴 / 𝑚
𝒊=𝟏𝟖
. 𝟎𝟗𝟐 𝑨
= 𝑵𝒊 =𝟑 , 𝟗𝟏𝟗 , 𝟗𝟎𝟗 .𝟐𝟔 𝑨 / 𝑾𝒃
𝑹 𝑻
∅
C. G. Manalo, Jr.
MAGNETIC CIRCUITS
and MATERIALS
REFERENCES
C. G. Manalo, Jr.
END OF SESSION
C. G. Manalo, Jr.