SINAMICS S120 EZ Positioning

Automation and Drives
EZ Positioning with
SINAMICS S120
Agenda
Sinamics EZ EPOS Agenda
Production Machines Starter Basic Sinamics Drive Setup

 Insert Drive (CU310 or CU320)
 Auto Configure CU and Drive-CLIQ Devices
Agenda
Starter Offline Configuration
 Drive Configuration Wizard
 Telegram Setup for EZ _Speed Block
 Check S7 Hardware Configuration
Execute EZ_Speed Script File

 Copy from Example Project
 Execute and Save Project
 Download to Sinamics
Step7 Simatic Manager Programming

 Copy Needed blocks to new Program
 Setup FB120 in new Program
 Edit Symbol Table
 Save and Download S7 Project
Test EZ Speed Application on Demo

 Run through all Testing with S7 PLC and S120 Demo
S7 Control in Sinamics Drives

For internal use only
EZ Speed with SINAMICS

S120
S7 Hardware Configuration
Start New Project with S7 Simatic Manager

Open S7 and Select File / New
Production Machines
Agenda
Select new Name for Project and Press OK

Insert S7 300 Simatic Station

Right Click on New Project and insert new Object
Production Machines  Choose Simatic 300 Station
Agenda
New Station inserted --Note Hardware Icon

Start Hardware Configuration
Production Machines
Click on Hardware Icon and Open HW Configuration
Open Hardware Catalogue
Agenda
Insert S7 300 Rack, Power Supply, and CPU

Add Sinamics S120 in Hardware Configuration
Production Machines
Drag the drive on to the Profibus Network
• Choose Node Address 4
Agenda • Select Present Firmware Version (2.5)
• Choose Telegram Type None

Save and Close Hardware Configuration
Production Machines Press Save an Compile Button

• Hardware Configuration should Save and Compile
Agenda • Correct any errors if they occur
Exit the Hardware Configuration

• HW Config must not be Open for Next Section!

EZ Speed with
SINAMICS S120
Basic Starter Online Commissioning
Open Starter Program & Go Online

Open Starter by Motor Icon for Sinamics
Production Machines
Agenda
Go Online with Starter –Use

Do not Upload to the PG!

Default CU310 or CU320

Right Click On CU310 (or CU320) and Choose…
Production Machines •Target Device / Restore Factory Settings
Agenda
Check the Box – Save Factory Settings to ROM

Power Cycle Drive after RAM to ROM Completed

Complete Auto Configuration

Select Auto Configuration and Start Auto Configuration
Production Machines
Choose Control type for Motor type
Agenda
Close after Initialization

Starter Offline Configuration

Go Offline with the Sinamics
Production Machines
Select Configuration under the Device Folders
Agenda • This Configuration is under the Drive Object Used
• Click On Configure DDS to Parameterize Drive Settings

EZ Speed with
SINAMICS S120
Basic Starter Offline Commissioning
Open Starter Program & Go Offline

Open Starter by Motor Icon for Sinamics
Production Machines
Agenda
Go Offline with Starter –Use

Open DDS (Drive Data Set)

From the Drive to be Commissioned Choose…
Production Machines
Configuration
Agenda
Choose Configure DDS…

Offline Configuration Wizard is Opened

Control Structure Setup Vector
Production Machines
Select Speed Control with Encoder
UseFunction Modules when Needed**
Agenda **For the Servo Extended Setpoint Channel is needed
Next, Select Continue

Control Structure Setup - Servo
Production Machines
Select Speed Control with Encoder
UseFunction Modules when Needed**
Agenda **For the Servo Extended Setpoint Channel is needed
Next, Select Continue

Power Unit Configuration

Power Unit Data Up-read in Auto Configuration (Drive-CLIQ)
Production Machines
 Confirm Device type is Correct via Part label
Agenda
 Select Continue for next Configuration Screen

Motor Configuration
Production Machines
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
 **If Motor is a Drive-CLIQ Motor
Agenda  Non Drive-CLIQ Motors can be Selected from List
 Third Party Motors can have data entered

Motor Configuration
For Third Party Motors Select Complete Motor ID
Production Machines
 Motor ID will be Completed on First Start Command
Agenda
 Motor may rotate back and forth slightly on Demo
 Insure motor is braked for actual application if needed

Holding Brake Configuration

Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
Production Machines
 **If Motor is a Drive-CLIQ Motor
Agenda
 Non Drive-CLIQ Motors Check Motor Name Plate
 DEMO drives do not Use Holding Brakes

Encoder Configuration
Choose Encoder Data for Non Drive – CLIQ Encoder
Production Machines
 Siemens and Third Party Encoders can be Parameterized
Agenda
 Choose 1024 HTL for the DEMO Induction Motor
 Note Encoder 1 is from Motor Encoder

Technology Type
Production Machines Choose Standard Technological Application

 Other Option is for Fans & Pumps
Agenda  Note the Motor ID Parameter is set

Profibus Telegram type
Production Machines
Choose Free Telegram with BICO
 The Profibus Telegram will be Configured Later
Agenda  Free Telegram allows Custom Telegrams
 Script Files will be used to Setup Telegram Mapping

Summary Data Acceptance
Production Machines
Review data and Click Finish if Complete
 After Completing DDS Wizard “Save and Compile”
Agenda  DDS Wizard Data is now Complete

Profibus Telegram Configuration
Production Machines
From the Drive to be Commissioned Choose…
 Configuration
Agenda
Use Up – Down Buttons to Move Drive Objects

CU is 1st and Drive (S) should be in Preceding Order
S7 Hardware Configuration Should be Closed!


Select Word Length For Telegrams
Production Machines
 CU Telegram not needed for Demo
Agenda
Word Length For Telegrams

 EZ_EPOS uses 10 words IN and 10 Words Out
 EZ_APC_SPEED uses 10 Words IN and 10 Words Out
 EZ_Basic_SPEED uses 6 Words IN and 6 Words Out


Select Transfer to HW Config
Production Machines
 CU Telegram will be sent to the S7 Hardware Config.
Agenda
 Select Yes to transfer

Production Machines
Telegram has Successfully been Transferred
 Note Blue Check Boxes
Agenda
Save and Compile Program before Proceeding

 Save and Compile Using Starter

EZ Speed with
SINAMICS S120
Starter Script File
Open Starter Program in Example S7 Given

Copy Script file from Example Program
Production Machines
Agenda
 Close Example Program’s Starter and go to new Program

Create Script Folder in New Program

Right Click On Drive to be Commissioned
Production Machines
• Expert / Insert Script Folder
Agenda
Paste Script in New Script Folder

Open Script in New Project

Click On the Speed Script
Production Machines
• The Script Editor Opens
Agenda
Click inside the Script Editor area

 The Script Editor Buttons appear on the Task Bar

Accept and Execute the Script

Click On the Accept and Execute Button
Production Machines
• The script File parameterizes the drive for Speed Block
•All the Drive Parameters needed by FB110 are Complete
Agenda
Save and Compile the Starter Program

•The Program is now Ready for Download

Download to the Drive

Go Online with Starter to the Drive
Production Machines
•Choose Download to the Drive
•Choose RAM to ROM
Agenda
Drive is now ready for Operation

EZ Speed with
SINAMICS S120
S7 Simatic Manager Programming
Open S7 Program & S7 Hardware
Production Machines
Open New Sinamics S7 Project
And Open Hardware Configuration
Agenda To Confirm Configuration of Telegram

Verify Telegram Configuration
Production Machines
Highlight the Profibus Card and View the Telegram
Telegram will be “User Defined”
Agenda
Length should be 6 words (12 bytes)

Download Configuration to PLC
Production Machines
Save and Compile HW Configuration
Download Configuration to PLC
Agenda

Download Configuration to PLC
Production Machines
Follow S7 Sequence to Download Hardware Config
Select Target Module (If Multiple PLCs)
Agenda
Restart PLC after Download
PLCs LED will still show Fault

Copy Blocks to New S7 Program
Production Machines
Open the Example Program and Copy Relevant Blocks
Task Bar – Use Window / Arrange Horizontally
Agenda

Copy Blocks to New S7 Program
Production Machines
Open the Example Program and Copy Relevant Blocks
See Example Below for Copying Blocks
Agenda
Paste Blocks in new S7 Program

VAR (Variable Table) can be copied
VAR may need editing if Instance DB # Changes
Instance DB will be Created in Later Step
Copy Relevant Profibus Communication Blocks
OB82, OB86, and OB122
SFC14 and SFC15 are PLC System Function Blocks
Insert FC (Function Call) for Drive(s)
Production Machines
Right Click on S7 Blocks Folder and Insert a FC
Edit Symbolic Name and Comments
Agenda

Open New FC and Insert Drive FB

Open FC and Choose Drive FB from Catalogue
Production Machines
Note Catalogue Icon Highlighted on Task Bar
Agenda
Insert a network and Drag FB115 on to Network

Insert Instance DB in Drive FB
Production Machines
DB number is Entered to Generate Instance DB
Enter DB115 in “????” to test with Variable table included
Agenda
Multiple FB115s with Specific DBs can be used

Parameterize Function Block
Production Machines
Nominal RPM and Hex address from Drive
Use Nominal Current, Volts, Torque, and RPM for Demo
Agenda
Address is same as in Hardware Config-Profibus for Drive
Address is Hex value and not decimal value
 Save FC

Insert FC In OB1
Open OB1 Block
Production Machines
Save Program in OB1 After Inserting FC
Agenda

Edit Symbol Table
Production Machines
Open Symbol Table and Edit Instance DB
Name for DB can be symbolic to Axis
Save Symbol Table
Agenda

Download S7 Project to PLC
Production Machines
Open the Blocks Folder and Download the Blocks
Use the Download Button on the S7 Manager task bar
Agenda
System data has been loaded in the Hardware Config

 SFC14 and SFC15 are included with S7 PLC

EZ Speed with
SINAMICS S120
Testing Application
Verify Control Word One

Use VAR table in S7 Manager with Starter Diagnostics
Production Machines
• Open the VAR Table Online*
• Open Starter Online
Agenda
• Set Bits 0.1 – 0.3 to Logical 1
• Set Bit 0.4 to Clear Drive Fault –If Needed
• *VAR Table included is addressed to DB110 if your test is for

different DB you will need to edit VAR table

Verify Control Word One

Open Control Logic in Starter and Observe Bit 0-3
Production Machines • Set Off2, OFF3, and Enable to 1
• Toggle Bit O ON / OFF with VAR Table
Agenda • OFF2 is Coast to Stop
• OFF3 is Quick Ramp Down Stop
• Enable is Pulse Enable to Drive

Notes on Control Word One

Sequence order for Bits during Operation
Production Machines
• Bit 10 is High for PLC Control
• Off2, OFF3, and Enable are set to 1
Agenda
• OFF1 (Bit 0) Transitions to 1 and remains high
• Control Word 1 is needed for Operation

Run Drive from VAR Table

With Bit 0.1 – 0.3 ON;
Production Machines
• Set Bits 0.0 to True
• Trigger Setpoint in DBW 2
Agenda
• Axis Should move to setpoint in DBW2
• Note that Setpoint is Scaled 4000H to 100% speed

Jogging Setpoints
Click on Speed Setpoint Folder under Drive
Production Machines
• Use New Setpoints for Jog1 and Jog2
Agenda

Jogging Axis
Use Jog bits 0.5 and 0.6 to Jog Axis
Production Machines • Bit 0 must be OFF
• Bit 0.1 – Bit 0.3 Must be ON for Jogging
Agenda

Reverse Setpoint & Inhibit Direction

Use Bit 56.3 to Reverse Setpoint
Production Machines
 Bit 61.4 can be used for Inhibit Negative Direction
 Bit 61.5 can be used for Inhibit Positive Direction
Agenda
 Bits 61.0 – 61.5 Can be Fixed Setpoint Select

Starter Setpoint Path

Use the Graphics under the Setpoint Folder
Production Machines
 Additional Setpoint and Scaling
 Radio Buttons in Starter for Easy Check Out
Agenda
 Go to Next GUI Page <1>
<1>


Using the Graphics in the Setpoint Folder
Production Machines
 Minimum and Maximum Speeds
 Speed Suppression
Agenda
 Go to Next GUI Page <2>
<2>


Using the Graphics in the Setpoint Folder
Production Machines
 Ramp Function Generator and Control
 RFG Time Value can be set in RFG Graphic
Agenda
 Go to Next few GUI Pages <3> to Torque Setpoints
<3>

Starter Setpoint Path – Vector Torque Control

Production Machines
 Torque Control can be used via the PLC
Agenda
 Find the Signal and Torque Control Bit in the VAR

Starter Setpoint Path- Servo Torque Control

Production Machines
 Torque Control can be used via the PLC
Agenda
 Find the Signal and Torque Control Bit in the VAR

Torque Control
Use the VAR Table to Run in Torque Control
Production Machines
 Control Word 1 must be On
 Use Bit 4.0 for Toque Control
Agenda
 Use DBW 64 for Torque Setpoint

FB 110 Diagnostics
These Status Bits and Words can be used in PLC Logic
Production Machines
Agenda

FB 110 Block View
Production Machines
Agenda


SINAMICS S120 EZ Positioning

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Automation and Drives

Sinamics EZ EPOS Agenda

Production Machines Starter Basic Sinamics Drive Setup

Execute EZ_Speed Script File

Step7 Simatic Manager Programming

Test EZ Speed Application on Demo

S7 Control in Sinamics Drives

EZ Speed with SINAMICS

Start New Project with S7 Simatic Manager

Select new Name for Project and Press OK

S7 Control in Sinamics Drives

Insert S7 300 Simatic Station

New Station inserted --Note Hardware Icon

S7 Control in Sinamics Drives

Start Hardware Configuration

S7 Control in Sinamics Drives

Add Sinamics S120 in Hardware Configuration

S7 Control in Sinamics Drives

Save and Close Hardware Configuration

Production Machines Press Save an Compile Button

Exit the Hardware Configuration

S7 Control in Sinamics Drives

Open Starter Program & Go Online

Go Online with Starter –Use

S7 Control in Sinamics Drives

Default CU310 or CU320

Check the Box – Save Factory Settings to ROM

S7 Control in Sinamics Drives

Complete Auto Configuration

S7 Control in Sinamics Drives

Starter Offline Configuration

S7 Control in Sinamics Drives

Open Starter Program & Go Offline

Go Offline with Starter –Use

S7 Control in Sinamics Drives

Open DDS (Drive Data Set)

Choose Configure DDS…

S7 Control in Sinamics Drives

Control Structure Setup Vector

Next, Select Continue

Control Structure Setup - Servo

Next, Select Continue

Power Unit Configuration

S7 Control in Sinamics Drives

S7 Control in Sinamics Drives

S7 Control in Sinamics Drives

Holding Brake Configuration

S7 Control in Sinamics Drives

S7 Control in Sinamics Drives

Production Machines Choose Standard Technological Application

S7 Control in Sinamics Drives

Profibus Telegram type

S7 Control in Sinamics Drives

Summary Data Acceptance

S7 Control in Sinamics Drives

Profibus Telegram Configuration

Use Up – Down Buttons to Move Drive Objects

S7 Control in Sinamics Drives

Profibus Telegram Configuration

Word Length For Telegrams

S7 Control in Sinamics Drives

Profibus Telegram Configuration