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Application of sealant
multi component sealants require job site mixing to ensure proper curing and development of
physical properties. Both under mixing and over mixing can lead to sealant and joint failure, so
manufacturer's instructions should be followed carefully.
The nozzle of the caulking gun should be kept parallel to the plane of the joint surface to avoid
over or under filling the joint. Holding the nozzle tip tightly to the surface also prevents the sealant
from squeezing out. The sealant must fill the joint completely.
All sealant joints must be tooled. Tooling should be used to seal the joint by pressing the sealant
firmly against sides eliminating voids and air pockets to create a clean surface. Wetting agents such
as solvents, spirit solutions, and water are not recommended. Wet tooling can inhibit the curing
process if solvents or soaps are used. Because wet tooling products are frequently misused and
misapplied, most manufacturers suggest the sealant use with dry tooling.
Field mould hot applied sealent:
Each manufacture has recommended a proper pour temperature
As well as a safe heating temperature , which should not be exceeded. The safe heating
temperature usually is 20 degree above the recommended pour temperature . Subjecting the
sealent to temperatures above the safe heating limit result in impairing the compound which
may
Hot poured materials are normally suitable for installation in horizontal joints only. They can
be placed in vertical joint , but adequate dams are necessary to prevent the sealant from
flowing out from the bottom before it cool and sets. Fill horizontal joint slightly belows the slab
surface.
Field moulded cold applied sealants:
The equipment used to install filed moulded cold applied sealants is the hand operated caulking
gun. The sealant is supplied prepackaged in cartridges to suit the gun. Sometimes the chamber or
cartridge is loaded on the job from bulk containers, or in the case of two component materials,
they are filled with the compound after mixing.
Mix two component sealant thoroughly to ensure proper curing and uniform properties. Patches of
sealant that do not harden due to improper mixing are required to be replaced with properly
mixed material.
Small quantities of two component sealants can be mixed manually with a broad bladed putty
knife while significant quantity of material requires mechanical mixing. For small batches, hand
held electric drills fitted with paddle blades can be used for mixing. For larger projects, more
sophisticated equipment is available in which the components are brought by individual pipe lines
to the nozzle where they are mixed in a small chamber before they are extruded.
A skilled operator is needed to apply sealant in a joint reservoir. Hold the gun nozzle at a 45-degree
angle and move steadily along the joint to apply a uniform bead without dragging or tearing the
sealant or leaving unfilled spaces. In large points, several may be needed, building up the sealant in
roughly triangular edges at the each run.
For nonsag sealants, tool the material after the joint has been filled. Tooling of sealant ensures
intimate contact with the joint faces, removal of any tapped air, consolidation of the sealant
material and provision of seal with uniform appearance.
Two component sealants have a limited working life, especially on hot days. Once the accelerator
is mixed in, the curing reaction starts. Therefore, limit the batch size to what to what can be used
within the pot life of the sealant.To provide uniform contact with the joint face ,compression
seals require a uniform joint width and straight ,clean, smooth joint face .To ease insallation of
the seal,apply a neoprence or other lubricant in a bead to the upper edge of each of joint
face .AppIy. the
lubricant with hand pressure applicator immediately ahead of inserting the seal SO that it does
not dry out.
Position the seal vertically over the joint to press down and move the seal into the joint by using
a hand roller. Do not twist the seal or fold it over on itself. A small amount of stretching (upto 5%)
may occur as the seal is forced in. Do not willfully Stretch and lengthen the seal to ease
installation. Stretching the seal may develop cracks and crevices which may impair the
effectiveness of the seal. Install the seal in as long a continuous length as possible. If field spilces
cannot be avoided, make them in the least critical location.
SAFETY PRECAUTIONS IN JOINT SEALANTS
There are certain hazards in using jont sealants and must be considered before installationfion
. Hot applied materials can cause serious burns or fire hazard if the flammable materials are
spilled.
. Excessive breathing of fumes or skin contact with coal tar compounds may cause irritation.
. Cold applied materials (other than emulsion) and primers may contain flammable solvents. Such
containers should be kept closed and also away from flames. Working areas must be well
ventilated.
. Many elastomeric sealants contain toxic chemicals. Avoid skin, eye or internal Contact with such
materials. Protective gloves and sometimes aprons are necessary for working with such materials.
. Solvents used in clean up or during sealant curing may be restricted since these are atmospheric
pollutant even though these may be non-hazardous.
. Hazards in joint sealing can be minimized by adopting correct practices.
SUMMARY
Joint in a building represents a discontinuity, and serves specific purpose of free movement
without causing excessive stresses .Joints are located at suitable places. Joints are normally
spaced at less than 30m to avoid excessive stresses due to contraction or expansion.
Apart from structural behavior, these joints are also required to provide barrier to flow of
moisture, water and gases. Generally seal of the joints get deteriorated with time and needs to be
repaired or replaced based on its condition.
Sealing Of jont is done after removing the damaged seal and preparing the joint surface properly.
A suitable sealant material is selected for the purpose and applied step by step joint surface is
prepared by sand blasting the groove, cleaning and using bond breaker for unbounded shallow
joints and Backer rods for deep joints. Sealent is applied at suitable temperature Specified by
the manufacturer . Sealant are field moulded hot or cold applied depending on the situations and
the material used. Hot poured materials are normally suitable in horizontal joints. Field moulded
cold applied sealant use hand operated caulking gun. The sealant is often supplied prepackaged
in cartridges. Two component materials are mixed just before application in a special mixing
equipment. Cartridges should not be kept filed ,beyond the pot life of mixed material.
Seal should applied uniformly and without twist or stretch.
Precaution should be observed while using hot applied materials. Proper gloves. masks, aprons
and goggles should be used. Flammable materials should not be spilled and containers should be
kept with closed lids. Avoid contact with toxic chemicals. Cleaning solvents are atmospheric
pollutants and should be used with restriction. Hazards can be avoided by simple precautions and
use of correct practices in joint scaling.