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Why it matters?
4.0
The bette r the quest ion. The better the answer.
The bette r the world works.
Industrial Evolution
4. Industrial revolution
Based on cyber-physical-
systems
3. Industrial revolution
Through the use of electronics
and IT further progression in
autonomous production
2. Industrial revolution
Introducing mass production
Level of complexity
lines powered by electric
energy
1. Industrial revolution
Introducing mechanical
production machines powered
by water and steam
Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
End of the Beginning of the Beginning of the Today
18th century. 20th century 70th
Source: DFKI/Bauer IAO
Page 2
Phases of earlier 3 Industrial Revolutions
Page 3
Industry 4.0: Germany
Smart Manufacturing Leadership Coalition: USA
A collective term for technologies and concepts of value chain organization. Based
on the technological concepts of cyber-physical systems, the Internet of Things and
the Internet of Services, it facilitates the vision of the Smart Factory.
Within the modular structured Smart Factories of Industry 4.0, cyber-physical
systems monitor physical processes, create a virtual copy of the physical world and
make decentralized decisions.
Over the Internet of Things, Cyber-physical systems communicate & cooperate with
each other & humans in real time. Via the Internet of Services, both internal & cross-
organizational services are offered & utilized by participants of the value chain.
► iPhone ► Android
► iPad ► Oculus
► Kindle ► Instagram
► 4G ► Snapchat
► Uber ► Whatsapp
► Airbnb
► Android
Page 5
Time to reach 100 Million customers
► Telephone 75 Years
► Web 7 Years
► Facebook 4 Years
► Instagram 2 Years
► Pokemon Go 1 Month
Page 6
Cyber Physical Systems
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Today’s Factory
Page 8
Tomorrow’s Factory
Page 9
Industry 4.0
Six Design Principles
► Interoperability: the ability of cyber-physical systems (i.e. work
piece carriers, assembly stations and products), humans and Smart
Factories to connect and communicate with each other via the
Internet of Things and the Internet of Services
► Virtualization: a virtual copy of the Smart Factory which is created by
linking sensor data (from monitoring physical processes) with virtual
plant models and simulation models
► Decentralization: the ability of cyber-physical systems within Smart
Factories to make decisions on their own
► Real-Time Capability: the capability to collect and analyze data and
provide the insights immediately
► Service Orientation: offering of services (of cyber-physical
systems, humans and Smart Factories) via the Internet of Services
► Modularity: flexible adaptation of Smart Factories for changing
requirements of individual modules
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Building blocks of Industry 4.0
Autonomous
Robots
Big data
Simulation
analytics
Horizontal
Augmented and vertical
reality Industry 4.0 system
integration
Industrial
Additive Mfg Internet of
Things
Cyber
Security
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Impacting all aspect of value chain
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Digital Enterprise
Entire value chain is digitized and integrated
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Potential Implications
Predictive Maintenance
Machines as a service
Page 14
Robots working in Amazon WH
45000
40000
35000
30000
25000
20000
15000
10000
5000
0
2013 2014 2015 2016
Page 15
Examples
SIEMENS
artificial knee and hip joints were standardized products, with engineers
needing several days to customize them for patients. Now, new software
4 hours.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Page 16
Examples
TRUMPF
leader of laser systems, has put the first "social machines" to work. Each
component is "smart" and knows what work has already been carried out
on it. Because the production facility already knows its capacity utilization
automatically optimized.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Page 17
Examples
GE
Source:https://www.ge.com/digital/predix
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Examples of Product evolution: Connected
and smart products
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Impact
Economy
Individual
Business
Impact
Society National
& Global
Page 20
Impact
Economy
► Growth
► Ageing
► Productivity
► Employment
► Labour subsititution
► The nature of Work
Page 21
Impact
Business
► Customer expectations
► Collaborative innovation
Page 22
Impact
► Community
► The Individual
► Identity, morality & ethics
► Human connection
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Top 10 Skills to be relevant in Industry 4.0
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Thank YOU