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  • 5 S Training On 29.06.10 at SKF

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    GREENEXE BUSINESS CONSULTANT
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    This document discusses the 5S methodology for achieving world class manufacturing through workplace organization and cleanliness. The 5S approach includes: [1] Seiri - sorting out unwanted items; [2] Seiton - systematic arrangement of everything; [3] Seiso - sparkling cleanliness; [4] Seiketsu - standardization; and [5] Shitsuke - self-discipline. Implementing 5S makes the workplace safer, easier to operate, and improves employee motivation by creating a clean and well-organized environment with clearly defined locations for all needed items.

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    5 S TRAINING ON 29.06.10 AT SKF

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    This document discusses the 5S methodology for achieving world class manufacturing through workplace organization and cleanliness. The 5S approach includes: [1] Seiri - sorting out unwanted items; [2] Seiton - systematic arrangement of everything; [3] Seiso - sparkling cleanliness; [4] Seiketsu - standardization; and [5] Shitsuke - self-discipline. Implementing 5S makes the workplace safer, easier to operate, and improves employee motivation by creating a clean and well-organized environment with clearly defined locations for all needed items.

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    37 views23 pages

    5 S Training On 29.06.10 at SKF

    Uploaded by

    GREENEXE BUSINESS CONSULTANT
    This document discusses the 5S methodology for achieving world class manufacturing through workplace organization and cleanliness. The 5S approach includes: [1] Seiri - sorting out unwanted items; [2] Seiton - systematic arrangement of everything; [3] Seiso - sparkling cleanliness; [4] Seiketsu - standardization; and [5] Shitsuke - self-discipline. Implementing 5S makes the workplace safer, easier to operate, and improves employee motivation by creating a clean and well-organized environment with clearly defined locations for all needed items.

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    © All Rights Reserved
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    of 23

    WORLD CLASS

    MANUFACTURING
    THROUGH
    5 “S”
    5 “S’

    “The Japanese approach for House


    Keeping”
    Why 5 S is popular in Japan?

    • Workplace becomes clean and better organized,

    • Shopfloor and office operations becomes safer and


    easier.

    • Results are visible.

    • Employees are highly motivated.


    What is 5 “S’ ?

    • Seiri - sort out


    • Seiton -systematic arrangement
    • Seiso – Sparkle clean
    • Seiketsu - Standardization
    • Shitsuke - Self-discipline
    (follow rules)
    1 “S”

    SEIRI : - SORTING OUT OR SELECTION OF RIGHT THING

    UNWANTED ITEM
    RED TAG - SAMPLE
    SEIRI - Remove Unwanted Items

    We can save money


    by SEIRI alone.
    Cash flow improved!
    1 “S”

    SEIRI : - SORTING OUT OR SELECTION OF RIGHT THING

    WANTED ITEM
    EXAMPLE OF SORTING
    BEFORE AFTER
    2 “S”
    SEITON : - SYSTEMATIC ARRANGEMENT OR EVERYTHING IN ITS PLACE
    UNWANTE
    D ITEM

    NO PROPER
    ARRANGEMENT
    Example of Seiton
    Floor Markings for Standard WIP
    Fixing Position
    Labeling of fixed positions
    Block tables

    Street numbers

    Address of bin:
    A32=Block A,
    Street 3, House 2
    Oil Storage
    Oil Storage Systematic Arrangement

    Transparent containers
    litres marked; red= Drip catcher
    reorder
    Table Drawer

    EVERTHING IN
    ITS PLACE
    3 “S”
    SEISO : - SPARKLE CLEANING

    • CLEAN THE PLACE THOROUGHLY AND KEEP EVERY THING IN IT’S


    PLACE.

    • Clean every thing including material, floor, containers, walls, windows etc.

    • If necessary painting also should be done.

    • While painting follow colour codes wherever applicable.

    • Insist on regular cleaning at the end of the work


    4 “S”
    SEIKETSU : - STANDARDIZATION

    • Maintain high standards of housekeeping at


    workplace at all times.

    – Ensure that people keep the items at designated place after it’s
    use.

    – If possible, design the system such that if some thing is missing


    from the place, it is easily highlighted
    5 “S”
    SHITSUKE : - SELF DISCIPLINE

    • Train people to follow good housekeeping discipline.

    – Train people in 5 S, housekeeping etc.

    – Lead by example.

    – Maintain discipline in every aspect


    Seiketsu & Shitsuke
    EXAMPLE OF OUR SHOPFLOOR
    EXAMPLE OF OUR SHOPFLOOR
    THANK YOU

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