Mill Roller lowering Hydraulics:-

Mill Roller lowering hydraulics with 4/2 DCV:-

Mill constant grinding hydraulics:-
Mill Hydraulics:-
Mill Hydraulic circuit:-
Grease lub. System:-woerner
Lubrication capacity = 42cm3/hr
Delivery Pressure =250bar(max)
Delivery volume per stroke =0.8cm3
Delivery volume per stroke =0.16cm3
Temp Range= -20 to 60°C
Pump casing Aluminum
Pump element steel
Supply To Bearing Cap X2
 To joint Pin X2
 To joint Rod X2
 Safety valve outletX1
Grease pump:-
Grease pump:-
Grease lubrication system:-
 20 Piston pump unit
 30 Measuring screw connection
 35 Pressure relief valve
 40 Progressive distributor
 50 Check valve
 80 Cable protection hose
Mill Gear box
KPBV-190SB
K-Bevel Gear
P-planetary Gear
B- Two Stage
V-Vertical output
1900mmAnnular gear Pitch circle diameter
SB-All are sleeve Bearing
GEAR BOX LUB.
Oil pump (low pressure)
Type-Gear pump
GEAR BOX LUB. UNIT
LOW PRESSURE PUMP(o2n0s.)
Type-Gear pump
Capacity= 1010lit/min with 37KW &1000rpm
Normal operating pressure= 4bar(absolute)
Operating temp=61°C
Min. Operating Temp=10°C
HIGH PRESSURE PUMP(04nos.)
Type-Axial displacement
Capacity= 8.3lit/min with 15KW &1500rpm
 Pressure before lifting= 159bar(absolute)
Pressure after lifting= 71bar(absolute)
Operating temp=50°C
Min. Operating Temp=25°C
Filter =Duplex filter,0.025mm width,35140cm2,stainless steel
wire mesh, cleanable
GEAR BOX LUB.
OIL PU MP:-
Type-Gear pump
Capacity= 125lit/min with 04KW &1500rpm
Normal operating pressure= 46bar(absolute)
Operating temp=61°C
Min. Operating Temp=25°C
Filter =Line filter,0.010mm width,14550cm2,glass fiber, Non
cleanable
NRV , PLS , PG ,Pressure transmitter , Heaters , Air vent , Oil
level indicator , Level control
Resistance thermometer:- Temp. control of
Plain Brg. Of the In shaft brg. , Bevel wheel shaft brg ,
Planetary Carrier Brg. 28/1 2 3 4 5 6 7
GEAR BOX LUB.
Roller lubrication system:-
Oil used Mobile SHC 639
PUMP:-
 Lubrication pump
Conditioning pump
Return pump
Tank Volume 350ltr
Type Gear pump
Positive displacement pump
Out put 1.5 kw
Revolution 1000rpm
Pressure Relief valve 16 bar
 Filtration element capacity 05micron
Filtration capacity 700l/min
Pressure relief valve setting 16bar

Operating parameter in roller lub.system
Tank temp.
Supply pressure
Supply temp
Conditioning 1 temp
Conditioning 2 temp
Roller Lub. System:-
Bag house:-
ID fan Capacity 800000m3/hr
Revolution 992rpm
Pressure 760mmwc
Motor power 2800kw
Bag House:-
Bag Length 6000mm
Diameter 127mm
Bag material Poly acrylo nityle
Air to cloth ratio 0.88m3/min/m2
Compartment 08
Total no. of bags [(11X16)+(11X16)]X8=5632
Bag house capacity(Total filtration area)=13471.744m2
No of Brg. Used 20
Fix Brg. 01
Mono axial brg. 07
Biaxial brg. 12

Bag house
Major problem in bag house operation DP increase
Causes for the same are:-
Poor start up technique
Improper damper setting
High moisture content and low temp of gas
Maint .causes:-
Poor bag installation
 Faulty differential pressure
Bag house:-
Leakage through discharge device
Wet or oily compressed air
Timer faulty(2valve or 4 valve pursing)
Other reasons:-
High dust loading
High velocity
Problem faced in mill operation:-
Bag house Differential pressure
Mill Vibration
Elevator boot level
Belt Out
Belt slipping in rainy season
Diverting gate not operate
Low Thrust pad Pressure
28/3 temp Increase
Low Compressed air Pressure
Water Pump Temp. Rise
Raw Material Hopper jam may its Discharge jammed
Problem faced in mill operation:-
Mill reject elevator got over load
Roller lubrication faulty with Low Oil level
 Fluid coupling Fusible plug Bursting
Apron Scrapper jam
Different chute jamming
Product Elevator BDS
Dust Emission from equipments
Man power & Feeding equipments
Thank You