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Overview
• Difference between Compressible
Flow and Incompressible Flow
• Why is it important to study
Incompressible Flow
• Who should take this course
• What is this course and what is not
• How is PART 1 Structured?
• Textbooks
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Part 1 vs. Part 2
• Incompressible flow constant density
– Easier to model
– Examples:
• Liquids and Gases with no change of T,P
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What is Applied Fluid Mechanics?
Incompressible Flow
• Is the art of Moving Fluids of Constant Density
– Study of the theory behind this Phenomena
– Design of Equipment
– Correct Operation of Equipment
• Keywords
– Pumping, Friction loss, mechanic energy, piping,
incompressible, agitation, mixing
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PS: Pump Station
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Importance
• Energy Requirement due to Momentum of Fluids
• Basic Unit Operations in Momentum Transport
• Energy loss due to Friction
• Limitations of Pumping Systems
• Type of Equipment used in the industry
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Importance
• Type of Materials used in piping systems
• Measurement of Flow Rates in pipes
• Pressure Drops in Piping Systems
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Importance
• Agitation vs. Mixing
• Correct Equipment Design and
Operation
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Who’s this Course for?
• Students and/or Engineers who want a strong
fundamentals on:
– Fluid Mechanics
– Application of Theoretical Concepts to Real Life
Problems in Engineering
– Equipment Operation and Design related to
moving fluids @ct. density
– Piping and Instrumentation
– Momentum Transport Operations
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Who’s this Course for?
• Petroleum Engineers
• Mechanical Engineers
• Chemical Engineers
• Electrical Engineers
• Process Engineers
• Civil Engineers
• Industrial Engineers
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What is this course about
• Fluid Mechanics Application
– Incompressible Flow
• Overview of Common Equipment
• Equipment Design
• Equipment Operation
• A little bit of Theory (science behind)
• Application (use theory to solve real life
problems, i.e. engineering)
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What is NOT this course about
• Fluid Dynamics “heavy” Theory
– Viscosity Theory
– Friction theory
– Buoyancy, Density and Weight
• Momentum Transport Phenomena
– Couette Flow
– Non circular flows
• Very Complex Bernoulli Examples
• Navier-Stokes Equations
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What is NOT this course about
• Velocity Profiling and Boundary Conditions
• Dimensional Analysis such as Buckingham Pi theorem
• Flow around objects
– Cylinders, spheres, cubes, etc…
• Hydrodynamics (Hydrostatic Pressure and Forces)
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Why you need it?
• You will need this course…
– Move fluids
– Calculate Pressure Drop
– Measure Flow Rates
– Increase Pressure of Incompressible Fluids
– Will help you in Plant Design
– Mechanic Energy (Generation/Consumption)
– Understand the limitations of a given system
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Basic Concepts you need to know…
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Basic Concepts you need to know…
• Mathematics
– Arithmetic (+,-,*,/)
– Geometry (area, perimeter, volume, etc)
– Conversion of Units (cm to m, kg to g, etc.)
– English System vs. International Systems
– Decimals and scientific notation
– % and fractions
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Basic Concepts you need to know…
• Chemistry, Physics
– P vs. F
– Temp (abs) vs. Temp (R, F, K, C)
– Mass =/ weight
– Mol, Mass Weight, molar mass, mass fraction, mole
fraction
– Basic Hydrodynamics and Hydrostatics
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Basic Concepts you need to know…
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Textbook, Reference and Bibliography
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Textbook, Reference and Bibliography
• Unit Operations of Chemical Engineering
• Edition: 7th
– By: McCabe, Smith, Harrenhall
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Textbook, Reference and Bibliography
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Textbook, Reference and Bibliography
• Flow of Fluids Through Valves,
Fittings & Pipe TP-41
– By Crane Company
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Course Structure (Overall)
• Part 1: Incompressible Flow 60%
• Part 2: Compressible Flow 40%
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Course Structure (Specific)
AFD0 Overview 0%
AFD1 The Mechanic Energy Equation 10%
AFD2 Piping, Fittings and Valves 10%
AFD3 Energy Loss due to Friction 5%
AFD4 Flow Measurement Equipment 5%
AFD5 Pumps 15%
AFD6 Incompressible Flow Application 10%
AFD7 Agitation and Mixing 5%
-
AFD8 Gas Flow through Nozzles 15%
AFD9 Gas Flow & Compression Equipment 10%
AFD10 Packed Beds 10%
AFD11 Fluidized Beds 5%
AFD12 Course Conclusion 0%
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Course Structure (Specific)
AFD0 Overview 0%
AFD1 The Mechanic Energy Equation 10%
AFD2 Piping, Fittings and Valves 10%
AFD3 Energy Loss due to Friction 5%
AFD4 Flow Measurement Equipment 5%
AFD5 Pumps 15%
AFD6 Incompressible Flow Application 10%
AFD7 Agitation and Mixing 5%
-
AFD8 Gas Flow through Nozzles 15%
AFD9 Gas Flow & Compression Equipment 10%
AFD10 Packed Beds 10%
AFD11 Fluidized Beds 5%
AFD12 Course Conclusion 0%
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Course Content
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PART I: Incompressible Flow
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Part 1: Incompressible Flow
• All blocks include:
– Introduction to the Block (topic)
– Theory: Science behind
– Applied Theory
– Explained Examples
– Solved Problems
– Quiz Section
– Conclusion of each Block (topic)
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AFD1: The Mechanic Energy Equation
• Section 0: Review
– Density, Viscosity, Friction, Mass, Weight, Gravitational Constant
• Section 1: Why M.E.E
– Systems
• Section 2: Kinetic + Potential Energy
– Kinetic Energy Velocity
– Potential Energy Relative Position
• Section 3: Pressure Head
– Pressure Force per unit area
• Section 4: Inlet/Outlet Work
– Work inlet (Pumps, Compressors, etc…)
– Work Outlet (Turbine, Mill, etc…)
• Section 5: Friction Loss Trajectory
– Nature of Friction Loss
• Section 6: Application - Mechanical Energy Equation
– Bernoulli’s Law
– Torricelli’s Law
– M.E.E. Exercises
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AFD2: Piping, Fittings and Valves
• Section 1: Pipe types and materials
– Pipe vs Piping
– Piping Material
• Material Roughness
– Piping Sizing
• Schedules
• BWG
• Section 2: Fittings & Flow Rate Measure
– Function of fittings
– Common Fittings used in Engineering
• Section 3: Valves
– Common Valves used in the industry
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AFD3: Energy Loss due to Friction
• Section 1: Flow in Pipes Review
– Reynolds Number: Laminar and Turbulent Flows
– Pipe Roughness
• Section 2: Friction Loss in Pipes (Hff)
– Moody's and Fanning Friction Factors
– Moody’s Diagram
– Equations for F.F (Chen, Hazen-Williams, etc.)
• Section 3: Friction Loss in Fittings, Valves (Hfs)
– K value
– L/D equivalences
– K values for Fittings and Valves
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AFD4: Flow Measurement Equipment
• Section 1: Venturi Tube
– Introduction to measurements
– The M.E.E Balance
– Advantages + Disadvantages
• Section 2: Orifice Plates
– The M.E.E Balance
– The Friction Coefficient Graphs
– Advantages + Disadvantages
• Section 3: Other Measurement Equipment
– Thermal Mass Flow Meter
– Paddle Wheel Flow Meter
– More Devices…
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AFD5: Pumps (I)
• Section 1: Pump Types
– Positive displacement
• Lobe, Screw, Piston, Vane, Gear
– Kinetic
• Axial and Centrifugal
– Pump Performance
• NHSPr
• Power
• Section 2: System Curve
– System Head
– System Curve
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AFD5: Pumps (II)
• Section 3: Pump Curve
– Pump Head
– Pump Curve
• Impeller Effect
• Efficiency Curves
• Pump Power Curves
• NPSH
• Velocity Effect
• Section 4: Pump Selection
– How to choose a pump
– Supplier Data
– Pump Affinity Laws
• Section 5: Pumping Systems
– Pump in Series
– Parallel Pumps
– Software Modeling
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AFD6: Incompressible Flow Application
• Section 1: Series Flow (1 pipe)
– Type of Problems
• Head of the System revisited
• Pipe Size Selection
• Volumetric Flow
• Pump Selection
• Section 2: Parallel and Branch Flow
– Parallel Flow vs. Branched Flow
– Parallel Flow 2 Pipes
– Parallel + Branched Flow (Software)
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AFD7: Agitation and Mixing
• Section 1: Agitation and Mixing Theory
– Agitation vs. Mixing
– Overview of Equipment
• Section 2: Design of Mixing Equipment
– Power Number
– Power Requirement
• Section 3: Static Mixers
– Basic Principle
• Section 4: Software Modeling
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End of Introduction to PART 1
• By now you should know:
– The importance of this course in engineering
– The course structure and content
– That this course is Theory – Application
– This is Part 1 Incompressible Flow
– It is highly recommended to start with Part 1
– After studying Part 1. Continue to Part 2.
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